I've been through it. Some glow plugs heat fast, some slow. If your glow
plugs aren't right, they will burn out. If your timer is bad, your glow
plugs will burn out. I didn't want the expense of a timer, so I put a push
button switch on my dash and ran a wire to the glow plug relay. End of
problems. Pushing the button for about five seconds before cranking the
engine was all it took. When the engine was warm, I didn't use the glow
plugs.
Bill M
Oh, more:
You need only about four good glow plugs. They don't all have to be
working. You can make a nice glow plug tester from a tail light bulb.
Solder a wire to the copper part of the tail light bulb, and another wire to
one of the lead nubs on the end of the bulb. Wrap some tape on the thing so
it can't ground out. Put an alligator clip on one of the wires, and strip
only a bit of insulation of the end of the other wire.
Attach the allagator clip to one of your batteries. Pull the cap off of a
glow plug, and touch the test wire to the glow plug. The tail light bulb
should glow yellow. If it does not, you've got a burnt-out glow plug. This
is better than using a meter.
> I've been through it. Some glow plugs heat fast, some slow. If your
> glow plugs aren't right, they will burn out. If your timer is bad, your
[quoted text clipped - 40 lines]
>> diesel models very well and doesnt even have GLOW PLUG listed in the
>> index... (yes im sure its the right manual)
lla8thgi3 - 23 Sep 2005 03:24 GMT
thnks for quick response, but i dont think the glow plugs are bad at
all.i just recetly tested them and replaced 3. the others were good. it
seems that they do not come on at all... perhaps it is this "timer" you
speak of...please pardon my hideous lack of knowledge when it comes to
diesels...
lla8thgi3 - 23 Sep 2005 03:24 GMT
thnks for quick response, but i dont think the glow plugs are bad at
all.i just recetly tested them and replaced 3. the others were good. it
seems that they do not come on at all... perhaps it is this "timer" you
speak of...please pardon my hideous lack of knowledge when it comes to
diesels...
lla8thgi3 - 23 Sep 2005 03:24 GMT
thnks for quick response, but i dont think the glow plugs are bad at
all.i just recetly tested them and replaced 3. the others were good. it
seems that they do not come on at all... perhaps it is this "timer" you
speak of...please pardon my hideous lack of knowledge when it comes to
diesels...
lla8thgi3 - 23 Sep 2005 03:24 GMT
thnks for quick response, but i dont think the glow plugs are bad at
all.i just recetly tested them and replaced 3. the others were good. it
seems that they do not come on at all... perhaps it is this "timer" you
speak of...please pardon my hideous lack of knowledge when it comes to
diesels...
Phillip Kurtz - 12 May 2006 21:10 GMT
> thnks for quick response, but i dont think the glow plugs are bad at
> all.i just recetly tested them and replaced 3. the others were good. it
> seems that they do not come on at all... perhaps it is this "timer" you
> speak of...please pardon my hideous lack of knowledge when it comes to
> diesels...
First thing to do is check to see if the plugs are getting power. No power,
no heat, no start. You have to VERIFY they arent getting power, dont just
use your intuition. ESPECIALLY since you are slightly less than stellar on
the subject. Once you have verified that they arent getting power, find out
if the controller is getting power. The relay and timer, is combined to make
a controller. If you go to www.autozone.com, you can actually look up wiring
diagrams. They dont have the 6.9L listed, but I am willing to bet the 7.3L
diag is almost identical, so the wire colors should be the same. Are you
sure this isnt a 7.3L?? Anyway, you will find that if no power is getting to
the controller then, no power will get to the plugs. If you want to just
bypass the whole system then you can do like the fella mentioned above, and
wire in a push button for your plugs directly, but make sure you fuse it
with maximum a 30A fuse. Personally I would go get a 4-pin relay (30A) and
use the push button one a 5A wire to actuate the relay, so that you have
less chance of screwing up your glowplugs. Run one wire from your starter
solenoid to the pushbutton (put the fuse as close as possible to the
solenoid), and run another wire from the button to terminal 85 on the relay.
Run another wire from terminal 86 on the relay, to a ground. Then hook
terminal 87 up to the battery with a 30A fuse. Run terminal 30 to the glow
plugs. All should be well in your little world. You might double check on
the amperages, the plugs might require more, but the I know the fuse for the
button (5A) will be sufficient to operate the relay.
Pk