ok my fuel pump wouldn't kick on, so I thought it was the pump. So I
replaced the pump and the tank and the fuel filter and put in a new
switch on the dash, but my pump won't kick on. When I had it apart I
made sure that everything was getting power and working properly. I
went out the other day to work on it and I turned the key and the pump
just kicked on and it ran and I tried it later that day and I turned
the key and the pump didn't kick on. I'm at a loss as to what it could
be. I can replace anything, but I mean it sounds like an electrical
issue, but I checked all the wires and double checked everything and it
all looks fine, but it is like the pump will get power and then not get
power. I even spliced into the ground on the pump to make sure it was
working and the ground is fine, because sometimes it will kick on and
run fine and then other times it doesn't I'm at a loss the only thing
that I haven't replaced is the inertia switch and the relay, but the
relays are pretty much all the same and you can mix and match them in
the fuse box and the pump still won't kick on. please any ideas,
because I'm trying not to take it to a garage since I aleady did pretty
much all the hard work.
lugnut - 28 Oct 2006 18:17 GMT
>ok my fuel pump wouldn't kick on, so I thought it was the pump. So I
>replaced the pump and the tank and the fuel filter and put in a new
[quoted text clipped - 14 lines]
>because I'm trying not to take it to a garage since I aleady did pretty
>much all the hard work.
Depending on year and powertrain config, it could be
different things. Do you have any of that? It would help
some of the more knowledgeable here to help you.
Lugnut
mitsurugi3644@hotmail.com - 29 Oct 2006 03:41 GMT
I have a 6 cyl, manual tranny with 4 gears and overdrive.
ajeeperman@comcast.net - 29 Oct 2006 05:42 GMT
you should check the grounds with a meter.
old john
Hello, mitsurugi3644@hotmail.com!
You wrote on 28 Oct 2006 08:44:03 -0700:
m> ok my fuel pump wouldn't kick on, so I thought it was the pump. So I
m> replaced the pump and the tank and the fuel filter and put in a new
m> switch on the dash, but my pump won't kick on. When I had it apart I
m> made sure that everything was getting power and working properly. I
m> went out the other day to work on it and I turned the key and the pump
m> just kicked on and it ran and I tried it later that day and I turned
m> the key and the pump didn't kick on. I'm at a loss as to what it could
m> be. I can replace anything, but I mean it sounds like an electrical
m> issue, but I checked all the wires and double checked everything and it
m> all looks fine, but it is like the pump will get power and then not get
m> power. I even spliced into the ground on the pump to make sure it was
m> working and the ground is fine, because sometimes it will kick on and
m> run fine and then other times it doesn't I'm at a loss the only thing
m> that I haven't replaced is the inertia switch and the relay, but the
m> relays are pretty much all the same and you can mix and match them in
m> the fuse box and the pump still won't kick on. please any ideas,
m> because I'm trying not to take it to a garage since I aleady did pretty
m> much all the hard work.
With best regards, ajeeperman@comcast.net. E-mail: ajeeperman@comcast.net
mitsurugi3644@hotmail.com - 29 Oct 2006 14:34 GMT
I tapped in the ground coming out of the plug that goes into the fuel
tank and ground it against bear metal on the frame and it did nothing.
I also checked and double checked the wires going all the way up in to
the fuse boxes and they all look fine and are in their plastic binder.
it may be a ground issue, but I have 2 tanks and when one tank doesn't
work neither will the other one. and when one works I will switch tanks
and the other one works as well. It may be a ground, but all the wires
looked fine. how do I check the ground more accurately or any other
ideas? I'm stumped
Stephen H - 30 Oct 2006 01:42 GMT
> ok my fuel pump wouldn't kick on, so I thought it was the pump. So I
> replaced the pump and the tank and the fuel filter and put in a new
[quoted text clipped - 14 lines]
> please any ideas, because I'm trying not to take it to a garage since
> I aleady did pretty much all the hard work.
When it won't start, is there power to the relay? Does the power make it to
the pump? Is the ground good?
What year truck is this, Always important when asking questions

Signature
Stephen W. Hansen
ASE Certified Master Automobile Technician
ASE Automobile Advanced Engine Performance
ASE Undercar Specialist
http://autorepair.about.com/cs/troubleshooting/l/bl_obd_main.htm
http://www.troublecodes.net/technical/
http://www.familycar.com/Alignment.htm
mitsurugi3644@hotmail.com - 30 Oct 2006 02:16 GMT
ok how do I check to make sure power is going to the relay. and I'm
pretty sure it is cause it sometimes kicks on, but then again I'm not
sure and thanks for the webpages but I don't have a code machine and my
check engine light isn't even coming on. So I don't think it would
throw out a code if the check engine light isn't coming on, but I'm not
sure. Also if the relay isn't getting power what would stop it from
getting power?
Stephen H - 30 Oct 2006 08:13 GMT
OK, Your in the same year range as my dad and mine Fords, just different
motors. Do you have a 12v test light and multimeter?
There are usually 4 slots for the fuel pump relay. two will be hot and two
will be grounds at one time or another. Look at the relay.there may me a
schematic on it; one of the hot and grounds job is to connect the other hot
and ground together. When you cycle the key, the relay should click once for
about 5 seconds, then if the truck doesn't since the engine running it shuts
off.
So with a test light turn the key on and look for power at all 4 pins of the
relay, try to find the two with power, remember , one of those will only
have power for about the first 5 sec of the key turn.
IF you can get to and see the back of the relay connector the power wires
for the fuel pump should be yellow in from battery, dark green yellow out to
fuel pumps and red in for the relay activation and tan/light green out for
its ground.
With the truck off applying 12v to the dk green yellow wire should start the
truck if the relay was bad.

Signature
Stephen W. Hansen
ASE Certified Master Automobile Technician
ASE Automobile Advanced Engine Performance
ASE Undercar Specialist
http://autorepair.about.com/cs/troubleshooting/l/bl_obd_main.htm
http://www.troublecodes.net/technical/
http://www.familycar.com/Alignment.htm
> ok how do I check to make sure power is going to the relay. and I'm
> pretty sure it is cause it sometimes kicks on, but then again I'm not
[quoted text clipped - 3 lines]
> sure. Also if the relay isn't getting power what would stop it from
> getting power?
mitsurugi3644@hotmail.com - 04 Nov 2006 17:25 GMT
ok I went to advance auto parts and to a ford dealer and they gave me
the same exact relay for my truck. I am asking for the specific
location of the fuel pump relay on my truck, because I cannot find it
and it isn't in the fuse box. Both places gave me something that like
clips into something, but I can't find where it would go. Now I did ask
them for the "fuel pump relay". So can someone please tell me where
this device would go cause I would like to replace it, but I don't have
a location on it and I will need the exact location please. I am losing
my mind looking for it.
Whitelightning - 05 Nov 2006 00:34 GMT
> ok I went to advance auto parts and to a ford dealer and they gave me
> the same exact relay for my truck. I am asking for the specific
[quoted text clipped - 5 lines]
> a location on it and I will need the exact location please. I am losing
> my mind looking for it.
Under hood, driver side, upper engine area, rear of
air filter housing, mounted on wheelwell
Autozone sucks for parts, but the web page is a handy source of
infoWhitelightning
mitsurugi3644@hotmail.com - 05 Nov 2006 22:00 GMT
what is the exact part number I need for a fuel pump relay on a 1992
ford f150 it is 6cyl with 4 gear tranny with overdrive. because I think
I'm getting the wrong relay for it...? In the 1992 does the fuel pump
relay go in the fuse box mounton of the driver's side wheel well. cause
I think I'm getting the wrong relay.
mitsurugi3644@hotmail.com - 10 Nov 2006 21:58 GMT
I fixed my truck. the problem was the diode that is located in the fuse
box, so anyone having similar problems like me can pull out the diode
and clean it to make sure the connections are good and/or replace the
diode itself.
Stephen H - 11 Nov 2006 06:21 GMT
What Diode?

Signature
Stephen W. Hansen
ASE Certified Master Automobile Technician
ASE Automobile Advanced Engine Performance
ASE Undercar Specialist
http://autorepair.about.com/cs/troubleshooting/l/bl_obd_main.htm
http://www.troublecodes.net/technical/
http://www.familycar.com/Alignment.htm
>I fixed my truck. the problem was the diode that is located in the fuse
> box, so anyone having similar problems like me can pull out the diode
> and clean it to make sure the connections are good and/or replace the
> diode itself.
mitsurugi3644@hotmail.com - 11 Nov 2006 19:20 GMT
in the fuse box under the hood and on the drivers side. There are a
bunch of fuses and relays and a black piece that plugs in like a fuse,
but it says "diode" in white acrossed the top of it. It is about the
same size as the big fuses and I pulled it out and cleaned it up and
that fixed it. For some unknown reason that diode which wasn't letting
power go through and let the relays power up.
Stephen H - 12 Nov 2006 05:51 GMT
Learn something every day; I will research this cause I don't see in in any
wire diagrams.

Signature
Stephen W. Hansen
ASE Certified Master Automobile Technician
ASE Automobile Advanced Engine Performance
ASE Undercar Specialist
http://autorepair.about.com/cs/troubleshooting/l/bl_obd_main.htm
http://www.troublecodes.net/technical/
http://www.familycar.com/Alignment.htm
> in the fuse box under the hood and on the drivers side. There are a
> bunch of fuses and relays and a black piece that plugs in like a fuse,
> but it says "diode" in white acrossed the top of it. It is about the
> same size as the big fuses and I pulled it out and cleaned it up and
> that fixed it. For some unknown reason that diode which wasn't letting
> power go through and let the relays power up.
mitsurugi3644@hotmail.com - 30 Oct 2006 02:24 GMT
my truck is a 1991 ford f150 with a 6cyl engine and manual tranny with
4 gear and overdrive. and I'm assuming the ground is good cause
sometimes the pump kicks on and it run fine, but then sometimes it
won't kick on at all. I also have to tanks and it only has 2 pumps in
the tank with FDM's, so there is no pump on the frame rail. Here is
another thing when my one pump won't kick on neither does the other
pump, so something isn't letting both of my pumps get power and when
one kicks on then both my pumps work, So I'm at all lose. I replaced
the one fuel pump and filter and it didn't fix it, so I'm assuming it
wasn't the pump to begin with. please any ideas I also replaced the
switch on the dash. any ideas?