My Dad has/had a 97 Ford F-150. Approximately two years ago the heater
core went out and he took it to the local Ford dealer and had one
installed to the tune of $750. Two months and 3k miles later it started
leaking again. The dealership redid the job for free. Just a few more
months went by and it did the same thing! This time the service
department was not as friendly, saying that the problem must be
electrolosis and wanting ANOTHER $700 for a wiring harness and heater
core #3. Dad made them guarantee that if it went out again they would
replace it. In June he was diagnosed with lung cancer and while
undergoing testing he noticed that the damn thing was leaking AGAIN! He
took it back to the dealership for a FOURTH TIME while he underwent
surgery. He passed away shortly after the operation and I was left to
pick up his truck. This time there was no charge for core #4. I have
driven it less than 3k miles and ITS LEAKING AGAIN!!!. I saw several
three year old posts in this newsgroup on this subject, but nothing
more up to date. The service manager had suggested to Dad after core #3
that this was an inherent problem and that he should consider trading
it in. I'd like to solve this issue once and for all. Any ideas would
be appreciated!
Mike H - 14 Nov 2006 19:29 GMT
> My Dad has/had a 97 Ford F-150. Approximately two years ago the heater
...
> pick up his truck. This time there was no charge for core #4. I have
> driven it less than 3k miles and ITS LEAKING AGAIN!!!. I saw several
> three year old posts in this newsgroup on this subject, but nothing
> more up to date. The service manager had suggested to Dad after core #3
> that this was an inherent problem and that he should consider trading
there are testing strips you can get that will tell you the PH of the
coolant as well as the protection levels of it. to be honest, I'm
thinking there may be a bad head gasket or intake manifold gasket
that's allowing combustion gasses to contaminate the coolant. This can
create an imbalance and allow for corrosion to occur. The Odd thing of
your story is that the radiator is working fine, but the heater core
keeps failing. I'd look at where the heater core is failing and see if
it's in the joints.
SnoMan - 14 Nov 2006 19:57 GMT
>> My Dad has/had a 97 Ford F-150. Approximately two years ago the heater
>...
[quoted text clipped - 12 lines]
>keeps failing. I'd look at where the heater core is failing and see if
>it's in the joints.
Try this, install a 7 PSI cap and it reduces strain of heater core vs
stock cap. I have used them for many years with a 60/40 coolant mix or
better and never had any heating issues nor lost a heater core yet
even in some very old vehicles (27 year old plus) For that fact, no
leaky radiators either
-----------------
TheSnoMan.com
ds549@webtv.net - 14 Nov 2006 23:03 GMT
there is a tsb on that. run a wire from neg batt terminal post to
metal on the radiator or heater core.
http://www.minibite.com/america/malone.htm
HeatWave - 15 Nov 2006 00:39 GMT
> there is a tsb on that. run a wire from neg batt terminal post to
> metal on the radiator or heater core.
>
> http://www.minibite.com/america/malone.htm
Correct! "TBS 01-15-6 Climate Control - Repeat Heater Core Failure"
The "wiring harness" they put on may not be making good contact.
Electrolysis is still the problem.
In article <no7kl2df3auqkqcqmcv0d018altr74hdih@4ax.com>,
admin@snoman.com says...
> Try this, install a 7 PSI cap and it reduces strain of heater core vs
> stock cap. I have used them for many years
Congrats, you're an idiot.
putt@webtv.net - 15 Nov 2006 15:57 GMT
>Correct! "TBS 01-15-6 Climate Control -
> Repeat Heater Core Failure" The "wiring
> harness" they put on may not be making
> good contact. Electrolysis is still the
> problem.
A TSB having been published that long ago. lays the Dealer at fault.
You might want to have a 'talk' with the Manager of the Service Dept!
The conversation might include words like; 'lawyer' 'lawsuit' 'judge'
'court' 'bad publicity' 'newspaper'.....The way I see it is that you
were defrauded because of the Dealers' incompetance. Raise hell!
Dave S(Texas)
gregpurcell - 16 Nov 2006 22:15 GMT
> >Correct! "TBS 01-15-6 Climate Control -
> > Repeat Heater Core Failure" The "wiring
[quoted text clipped - 9 lines]
>
> Dave S(Texas)
The TSB ground wire was attached with core #3 and the new wiring
harness. Also a lower pressure cap. Since Dad's death I have not put 2k
miles on core #4. Obviously the dealer in question is incapible of
getting it right, and since it's an all day labor job, they are tired
of replacing it too. I have heard that using an aftermarket core
instead of the Ford piece might be useful also. Thanks for all the
input!
putt@webtv.net - 17 Nov 2006 14:33 GMT
>The TSB ground wire was attached with
> core #3 and the new wiring harness.
[quoted text clipped - 6 lines]
> an aftermarket core instead of the Ford
> piece might be useful also
Well if that ground wire was properly attached, then I suspect cooling
system maintenance. My truck is an '81F100 that I bought new. The OEM
core lasted 11yrs. I replaced it with a well know brand name core. It
lasted 10yrs and was again replaced. The truck has 300K miles on it now
and I'm looking at another 5-7 yrs to the next replacement time. I
back-flush and replace coolant every two years....religiously. If the
cooling system was properly maintained and the ground wire_is_properly
attached, then the only thing left is.....water! Try using distilled
water instead of 'hose' water. All these 50/50 premixed coolants use
distilled water. I've never used the premixed type and don't intend to,
but since distilled water is 'inactive', it's something you might
consider using in your system.
Hope this is of some use....
Dave S(Texas)
gregpurcell - 18 Nov 2006 04:40 GMT
> >The TSB ground wire was attached with
> > core #3 and the new wiring harness.
[quoted text clipped - 22 lines]
>
> Dave S(Texas)
gregpurcell - 18 Nov 2006 04:51 GMT
> >The TSB ground wire was attached with
> > core #3 and the new wiring harness.
[quoted text clipped - 22 lines]
>
> Dave S(Texas)
We're talking an average of 2-3 MONTHS per heater core! We're talking
about a truck that's been PARKED for the last two months! I assume that
new coolant was used for each install, and it certainly hasn't had time
to contaminate.and I might point out that Dad's OEM core lasted 10
years also! I know the service manager had warned Dad about other
instances of 5-6 heater cores being replaced in a short period of time
(not by that dealer but apparently from Ford horror stories). They
really wanted him to trade it. By the way, they also put a restrictor
in the heater hose as per Ford tsb's. I just want to get the damn thing
fixed long enough to sell it. I'm a hard core Dodge guy and this ain't
helping my opinion of the F-word trunks! That 3 dollar can of stop leak
is starting to look REAL good. :). Anyway again, I appreciate all the
advice.
JohnR66 - 15 Nov 2006 00:07 GMT
> My Dad has/had a 97 Ford F-150. Approximately two years ago the heater
> core went out and he took it to the local Ford dealer and had one
[quoted text clipped - 15 lines]
> it in. I'd like to solve this issue once and for all. Any ideas would
> be appreciated!
The core needs to be examined to see if the leak is due to corrosion or some
other form of failure. It would make the solving the problem much easier.
John
Jeff Strickland - 17 Nov 2006 00:45 GMT
I have no idea what your problem is, but my expereince is that your FIRST
heater core should just now be starting to go. Without knowing anything
about you or where you live, but knowing how long stuff lasts around here, I
see no problem getting upwards of 10 years out of a heater core.
> My Dad has/had a 97 Ford F-150. Approximately two years ago the heater
> core went out and he took it to the local Ford dealer and had one
[quoted text clipped - 15 lines]
> it in. I'd like to solve this issue once and for all. Any ideas would
> be appreciated!