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Car Forum / Ford / Ford Trucks / January 2007

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F-Superduty gear change: OD or re-gear?

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M Warren - 30 Nov 2006 23:36 GMT
I have a 1996 F-superduty, five speed diesel.  The biggest qualm I have with
it is that it is geared very low, so that it turn about 3k RPM @ 60mph.  I
know it is likely geared this low to accomadate the 15k gvwr, but I am
rarely if ever that heavy.  I do pull a trailer that can be 8k lbs or so,
occasionally with 5k in the truck as well.  I would like to be able to get
the engine slowed down for better economy and life span.  I would like to go
with an OD unit but am not very familiar with any one in particular, nor
with the cost/difficulty of installation.  Is there any point at all to
considering changing my rearend gears?  Any thoughts would be appreciated.

Matt
SnoMan - 01 Dec 2006 00:35 GMT
>I have a 1996 F-superduty, five speed diesel.  The biggest qualm I have with
>it is that it is geared very low, so that it turn about 3k RPM @ 60mph.  I
[quoted text clipped - 7 lines]
>
>Matt

What tire size, axle ratio and transmission do you have now?
-----------------
TheSnoMan.com
M Warren - 01 Dec 2006 01:54 GMT
>>I have a 1996 F-superduty, five speed diesel.  The biggest qualm I have
>>with
[quoted text clipped - 9 lines]
>
> What tire size, axle ratio and transmission do you have now?

265-75-16 tires.  Not sure of the axle ratio, but the way I understand it
the five speeds have an OD ratio of about .75... did they use more than one
tansmission in these?
Whitelightning - 01 Dec 2006 20:42 GMT
> I have a 1996 F-superduty, five speed diesel.  The biggest qualm I have with
> it is that it is geared very low, so that it turn about 3k RPM @ 60mph.  I
[quoted text clipped - 7 lines]
>
> Matt

Lets see, 8k trailer and 5 k in the bed is 13k, the truck weighs what some
where around
5,700 lbs?  So you combned weight is 28,300 pounds.  I'ld say your just
about right. peak torque comes in at 2,800 rpm.

Whitelightning
M Warren - 02 Dec 2006 00:07 GMT
>> I have a 1996 F-superduty, five speed diesel.  The biggest qualm I have
> with
[quoted text clipped - 19 lines]
>
> Whitelightning

8+5+5.7=28,300?  I get 18,700.  I presume that you left something out of
your thought pattern there.  So running that fast doesn't adversly effect
the engine life?  Anyway, I guess would still like to get the speed down for
highway running when empty or light, ect.  So I guess the question remains
if there is an OD unit that is worth my while.

Thanks
SnoMan - 02 Dec 2006 01:14 GMT
>So I guess the question remains
>if there is an OD unit that is worth my while.
You need to see where you are at now tranny, axle ratio and tires size
to properly determine what you be the best path to take. Without
knowing this info, anyone that recommands a possible solution for you
is not doing the homework.
-----------------
TheSnoMan.com
Whitelightning - 02 Dec 2006 01:32 GMT
> 8+5+5.7=28,300?  I get 18,700.  I presume that you left something out of
> your thought pattern there.  So running that fast doesn't adversly effect
[quoted text clipped - 3 lines]
>
> Thanks

Your right on the math, my oops there should have proof read it better lol.
I dont think there is an auxilery over drive unit I would trust with the
loads you can carry.  and if you regear the axle, then yes, you can get the
rpm down for when your empty, but I think loaded you will find yourself
sliding out of overdrive and into drive because you'll be lugging the
engine. 3,000 rpm isnt going to hurt that rig assuming it wasnt abused in
the past, and you maintain it the way ford says to maintain it..  Now then
if you really wanted to do some modifying, you might try a 2 or 3 speed
"brownie" box.  These were used on medium duty trucks years ago and buses.
They came in a  different configurations, they frame mount, a "jack" shaft
went between the tranny and it, and a shortend drive shaft from the brownie
to the rear diff..  You would then end up with 8-12 foreward gears, and 2-3
reverse.  They weigh as much as your tranny, maybe a tad more. Gear Venders
says they can handle motorhomes, but most mothorhomes dont get driven that
much, and most drivers well, they never ever really stress them that I ever
see.  Spicer  also made aux gear boxes, they were quieter than the brownies
(brownies had straight cut gears, and no syncs)

Whitelightning
My Name Is Nobody - 02 Dec 2006 02:08 GMT
>>> I have a 1996 F-superduty, five speed diesel.  The biggest qualm I have
>> with
[quoted text clipped - 30 lines]
>
> Thanks

Seriously, cost effective?  no.
Warren Weber - 02 Dec 2006 03:38 GMT
>I have a 1996 F-superduty, five speed diesel.  The biggest qualm I have
>with it is that it is geared very low, so that it turn about 3k RPM @
[quoted text clipped - 7 lines]
>
> Matt
Check Trailer Life magazine. I recall a firm that advertises a over drive
for diesels. W W
Ford Tech - 07 Jan 2007 14:36 GMT
>>I have a 1996 F-superduty, five speed diesel.  The biggest qualm I have
>>with it is that it is geared very low, so that it turn about 3k RPM @
[quoted text clipped - 10 lines]
> Check Trailer Life magazine. I recall a firm that advertises a over drive
> for diesels. W W

Get your info from the tag on your pumpkin. Reply to me with that info and
it will tell me all I need to know about your axle and differential, and
then we can see if there is another gear ratio you can slip into for your
truck. I think that would be easiest, atleast then you can recal the speedo
to be accurate, as long as its a standard gear ratio like 3.55, 3.73, or
4.10..

Ford Tech
Matt Macchiarolo - 07 Jan 2007 21:04 GMT
> Get your info from the tag on your pumpkin. Reply to me with that info and
> it will tell me all I need to know about your axle and differential, and
> then we can see if there is another gear ratio you can slip into for your
> truck. I think that would be easiest, atleast then you can recal the
> speedo to be accurate, as long as its a standard gear ratio like 3.55,
> 3.73, or 4.10..

If it was anything like my old 96 e-150 van, the vehicle speed sensor reads
its signal from a tone ring in the rear differential and will not need
recalibrating after a gear change.
Ford Tech - 08 Jan 2007 00:15 GMT
>> Get your info from the tag on your pumpkin. Reply to me with that info
>> and it will tell me all I need to know about your axle and differential,
[quoted text clipped - 6 lines]
> reads its signal from a tone ring in the rear differential and will not
> need recalibrating after a gear change.

Matt,
Actually you are right. I was tired and not thinking straight last night..
LOL You wont have to recal anything cause the exciter ring wont change in
size, only the number of teeth on the gears you are putting into the rear
diff will change...
Ford Tech
 
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