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Car Forum / Ford / Ford Trucks / January 2007

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94 F150 Auto locking hubs

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Paul Fidler - 13 Jan 2007 01:47 GMT
When driving in 2H, hubs not locked, I hear a Zzzzzzzzzz sound from
the left front wheel. Almost like grinding, or gears rubbing against
each other. As I slow to a stop, it will go CLUNK, and stop.

Does not happen in 4WD, or with hubs locked in 2H.

Anyone have this and cure it? Don't want to start throwing new parts
at it hit or miss.

TIA
Paul
Ford Tech - 13 Jan 2007 04:34 GMT
> When driving in 2H, hubs not locked, I hear a Zzzzzzzzzz sound from
> the left front wheel. Almost like grinding, or gears rubbing against
[quoted text clipped - 7 lines]
> TIA
> Paul

Paul, these auto hubs have a common problem, they are all POS!! LOL Replace
them auto hubs with some Warn hubs or whatever brand you like best. The auto
hubs are vacuum contolled so you need to look for a vacuum leak somewhere,
or the diaphrams are busted in one or both of them. So I would do like I
suggested and replace the hubs with warn hubs or another brand of your
choice, and make them manual locking hubs.

Ford Tech
Spdloader - 13 Jan 2007 11:49 GMT
Vacuum on a '94 F150?
Don't remember that option. Just the spring-loaded POS auto-hub.

Spdloader

>> When driving in 2H, hubs not locked, I hear a Zzzzzzzzzz sound from
>> the left front wheel. Almost like grinding, or gears rubbing against
[quoted text clipped - 16 lines]
>
> Ford Tech
Steve Barker - 13 Jan 2007 15:18 GMT
Vacuum hubs?   What?

Signature

Steve Barker

>> When driving in 2H, hubs not locked, I hear a Zzzzzzzzzz sound from
>> the left front wheel. Almost like grinding, or gears rubbing against
[quoted text clipped - 16 lines]
>
> Ford Tech
Ford Tech - 13 Jan 2007 18:47 GMT
>> When driving in 2H, hubs not locked, I hear a Zzzzzzzzzz sound from
>> the left front wheel. Almost like grinding, or gears rubbing against
[quoted text clipped - 16 lines]
>
> Ford Tech

My bad I was thinking about the newer hub locking system. Either way, the
end result is the same. Replace the hubs with new ones. Either Warn or
another brand that you prefer.

Ford Tech
Kickin' a.s and Takin' Names - 14 Jan 2007 01:40 GMT
> >> When driving in 2H, hubs not locked, I hear a Zzzzzzzzzz sound from
> >> the left front wheel. Almost like grinding, or gears rubbing against
[quoted text clipped - 22 lines]
>
> Ford Tech

Mr. Ford Tech -- I tried to post this earlier and got a server error.
Maybe it will go this time.

I have a 97 Mazda B4000, 5-speed, 4WD and the same thing happens to me.
When I shift out of 4WD into 2WD, I often (not always) get a
"Z-Z-Z-Z-Z-Z" coming from one or both front hubs.  I assumed that hubs
were not unlocking -- I discovered that if I stop, shift into reverse,
and drive backward a few feet, the noise stops -- I guess that must
unlock the hubs???

How much trouble (that is, $$$$$) is it to replace the Mazda/Ford
autohubs with Warn hubs??  Are the Warn hubs autolocking??

I don't drive much in 4WD so maybe manual hubs would not be a problem.

Also -- here's another question for you.

In another thread, there was a lot of discussion about "real 4WD" and
some of that discussion led me to believe that the 4WD is not REAL 4WD
with all four wheels pulling.

My son had a Jeep Wrangler in which we did a lot of 4-wheeling.  He did
something to the rear end that allowed him to pull a knob on the dash
and lock up the differential -- both wheels pulled, same speed, locked
together.  This was fine when driving straight ahead or making only
slight deviations from straight, but, try to turn a corner and the rear
end hopped like made because the inner and outer wheels were locked
together.

Needless to say, he used this only for serious pulling.

When I shift my Mazda into 4WD LOW, I hear a CLUNK from the rear end as
though it's shifting.   Then, when I try to turn a corner -- or even
make a slight turn -- in 4WD LOW -- my rear end hops just like the rear
end in my son's Jeep.  When I shift out of 4WD LOW I hear the same
CLUNK from the rear end and I can drive normally.  If I go to 4WD HIGH,
there is no CLUNK and the truck takes corners the same as in 2WD,
although the front end complains a bit on tight turns.

Does my Mazda have a lock-up differential in 4WD LOW???

Thanks for your time.
Ford Tech - 14 Jan 2007 04:02 GMT
>> >> When driving in 2H, hubs not locked, I hear a Zzzzzzzzzz sound from
>> >> the left front wheel. Almost like grinding, or gears rubbing against
[quoted text clipped - 66 lines]
>
> Does my Mazda have a lock-up differential in 4WD LOW???

It is possible, but highly doubtful, unless someone owned the truck before
you and set up a system so that when you engages 4L that it would lock the
rearend. I have heard and seen the locking rear diffs with the pull knobs,
but I havent seen anything that locks the rearend in 4L unless its and
autolocker. Only way to know is to look at the rear diff and see if there
are any wires or vacuum lines running to it.

Ford Tech

> Thanks for your time.
Jeff Strickland - 16 Jan 2007 16:51 GMT
>> Does my Mazda have a lock-up differential in 4WD LOW???
>
[quoted text clipped - 4 lines]
> autolocker. Only way to know is to look at the rear diff and see if there
> are any wires or vacuum lines running to it.

That would be a MANUAL locker, not an auto locker.

Toyota uses the system the OP is asking about on his Mazda. Toyota's TRD
trucks have a locker that electrically powers up when 4LO is selected.
Personally, my Jeep experience is that if the lockers (front and rear) are
used in 4HI, the odds of actually needing 4LO all but vanish. I use 4LO
mostly as a means of speed control, I can go much slower in LO, and this is
beneficial to me.
Ford Tech - 14 Jan 2007 04:20 GMT
>> Mr. Ford Tech -- I tried to post this earlier and got a server error.
> Maybe it will go this time.
[quoted text clipped - 8 lines]
> How much trouble (that is, $$$$$) is it to replace the Mazda/Ford
> autohubs with Warn hubs??  Are the Warn hubs autolocking??

As for the Autolocking, the answer is NO. But Here is a page that can price
out how much it should cost to replace both front hubs.
http://www.4wheelonline.com/Products.aspx?CategoryId=25878&ProductID=71852
Hubs are very easy to replace. Its a matter of taking about 4-5 screws
loose, greasing the new hubs, installing them, and putting screws back in.
Its not all that hard to install manual hubs, but if you want autolock hubs
then it will be harder to do, and cost plenty more.

> I don't drive much in 4WD so maybe manual hubs would not be a problem.
>
[quoted text clipped - 25 lines]
>
> Thanks for your time.

Sorry forgot to answer the first question with my previous post.

Ford Tech
Jeff Strickland - 16 Jan 2007 16:47 GMT
>> >> When driving in 2H, hubs not locked, I hear a Zzzzzzzzzz sound from
>> >> the left front wheel. Almost like grinding, or gears rubbing against
[quoted text clipped - 38 lines]
> How much trouble (that is, $$$$$) is it to replace the Mazda/Ford
> autohubs with Warn hubs??  Are the Warn hubs autolocking??

No, the aftermarket hubs are better BECAUSE they are not auto locking. The
mode of operation with these is if you are pretty certain that you will be
using 4WD, you lock the hubs manually at a location where there is relative
comfort, gas station, trail head, etc. Then, as you are driving along and
see the need for 4WD coming up, you simply shift the transfer case as you
drive. (The rules for selecting 4LO remain unchanged.) The ONLY downside
(and "downside is not the right word I am looking for) is that the front
tires are driving the front drive train from the time you dial in the hubs
manually until you select 4Wd with the tcase.

> I don't drive much in 4WD so maybe manual hubs would not be a problem.
>
[quoted text clipped - 11 lines]
> end hopped like made because the inner and outer wheels were locked
> together.

Your son installed a LOCKER. There are several varieties of lockers, some
operate automatically (they are always engaged, and have a tendency to
disengage on the street with a loud bang and a jerk to one side), and others
are engaged from inside the cab using a cable (like the brakes on a bike),
or by vacuum, or by electricity. If you live in the snowbelt, I advise
staying away from the automatic lockers because since the tires turn at the
same speed all of the time without regard to the traction under the rubber,
the vehicle tends to slide easily toward the low side of the road. It is
possible to manage the vehicle that has a locker (in the snow), but it is a
lot of work and the risk of damage when one stops paying very close
attention is great.

> Needless to say, he used this only for serious pulling.
>
[quoted text clipped - 7 lines]
>
> Does my Mazda have a lock-up differential in 4WD LOW???

You describe the behavior of a locking diff, but I was not aware the Mazda
had one. With locker, you can easily see that both tires on the same axle
spin at the same speed. If you have one tire in the air and the other on the
ground churning away trying to move you forward, and both tires are going
the same speed, then you have a locker. With an open diff or a limited slip,
the behaviors are different in this instance.
Paul Fidler - 14 Jan 2007 18:20 GMT
Thanks guys!

I guess I will replace with manual hubs. Easy job? I have done manual
hubs on my F250. Is replacing the autos with manuals pretty
straightforward?

Paul
Ford Tech - 15 Jan 2007 01:36 GMT
> Thanks guys!
>
[quoted text clipped - 3 lines]
>
> Paul

Paul,

According to the WSM looks pretty much like installing the manual hubs
except reverse. Looks like a couple snap rings and (possibly) a nut to
remove, but follow the directions that come with the new hubs. They will
tell you what to pull and what to leave.

Ford Tech
Spdloader - 15 Jan 2007 02:00 GMT
Besides the hubs, there is a kit you'll need to convert to the old style
bearing pre-load nut so the manual hubs will work.

Some of the new, premium hubs include this.

Spdloader

> Thanks guys!
>
[quoted text clipped - 3 lines]
>
> Paul
Jeff Strickland - 16 Jan 2007 16:54 GMT
The work is not difficult, EXCEPT that there is a snap ring on the inside of
the current hubs that you have to remove. It is difficult to see, and you
have to be able to read by braille to feel it with a tool such as a scratch
awl or spring hook. Once you get the snap ring out, the rest is easy. And,
the snap ring isn't hard to get, it's only difficult to see. You should know
when you need to start looking for it because you will have all of the
screws removed and the hub still will not come off.

> Thanks guys!
>
[quoted text clipped - 3 lines]
>
> Paul
Jeff Strickland - 16 Jan 2007 16:30 GMT
How do you lock the hubs in 2HI if you have auto locking hubs?

If you have the variety where you have to get out of the truck and turn the
hubs, you do not have auto locking hubs. If you have auto locking hubs, they
only lock in 4WD, either HI or LO.

When I switch to 4WD then back to 2WD, I get the grinding you describe (so
does my brother, and lots of other people), and I have to stop and go in
Reverse a few feet to allow the parts to separate. It is not "proper" that
one would need to drive in Reverse to separate the parts of the hub, but it
seems to be more or less normal.

> When driving in 2H, hubs not locked, I hear a Zzzzzzzzzz sound from
> the left front wheel. Almost like grinding, or gears rubbing against
[quoted text clipped - 7 lines]
> TIA
> Paul
samstone@aol.com - 16 Jan 2007 17:14 GMT
>How do you lock the hubs in 2HI if you have auto locking hubs?
>
[quoted text clipped - 7 lines]
>one would need to drive in Reverse to separate the parts of the hub, but it
>seems to be more or less normal.
My operators manual tells me to back-up for one complete tire rotation
to unlock my auto-locking hubs after i'm done using 4L or 4H.
93 Bronco ( full size )  and i back up , pull forwards ,then back up again
if i didn't hear the click of them un-locking the first time.

>> When driving in 2H, hubs not locked, I hear a Zzzzzzzzzz sound from
>> the left front wheel. Almost like grinding, or gears rubbing against
[quoted text clipped - 7 lines]
>> TIA
>> Paul
Jeff Strickland - 16 Jan 2007 19:52 GMT
>>How do you lock the hubs in 2HI if you have auto locking hubs?
>>
[quoted text clipped - 14 lines]
> 93 Bronco ( full size )  and i back up , pull forwards ,then back up again
> if i didn't hear the click of them un-locking the first time.

That seems to say that it is indeed "proper" that one might need to go in
Reverse.

What is the actual requirement is, it is normal that one must release the
stress on the front axle for the hubs ot unlock fully. I have released the
stress on occasion by simply coasting while setting the 4WD back to 2WD.
Often, this is all that is needed and I thought that going in Reverse was a
"work around" for the times it did not unlock the front hubs by itself.
Joe - 17 Jan 2007 04:58 GMT
> That seems to say that it is indeed "proper" that one might need to go in
> Reverse.
[quoted text clipped - 4 lines]
> Often, this is all that is needed and I thought that going in Reverse was
> a "work around" for the times it did not unlock the front hubs by itself.

So you sound like a guy who's never read the manual AND didn't ask any of
the 10 million other people who have these hubs what they do.  The manual
says to back up.  There's a good reason for that. The manual explains what
the hubs are supposed to do.  They're supposed to stay locked in forever in
2HI if you don't back up.

I know you'll be tempted to reply to this, but don't.  Just think about how
that might be useful.  I'll give you a hint - it'll be on a hard surface
road where you'd need that. A person designing auto hubs to be used with a
fully manual transfer case would want them to stay locked in for a reason.
If Ford had made every truck with shift-on-the-fly, then the hubs wouldn't
need to stay locked in.
Jeff Strickland - 17 Jan 2007 22:33 GMT
>> That seems to say that it is indeed "proper" that one might need to go in
>> Reverse.
[quoted text clipped - 11 lines]
> the hubs are supposed to do.  They're supposed to stay locked in forever
> in 2HI if you don't back up.

I do not have a manual because I biught my truck on the used car market.

> I know you'll be tempted to reply to this, but don't.  Just think about
> how that might be useful.  I'll give you a hint - it'll be on a hard
> surface road where you'd need that. A person designing auto hubs to be
> used with a fully manual transfer case would want them to stay locked in
> for a reason. If Ford had made every truck with shift-on-the-fly, then the
> hubs wouldn't need to stay locked in.

???

Shift on the fly happens because the hubs are locked in before the transfer
case is engaged, OR because the front drive shaft is already turning at the
same speed as the front tires when the hubs are locked. If the hubs are
locked before hand (at the trail head or beside the road or at the gas
station) then the front drive shaft will be turning at the same speed as the
rear drive shaft, and the tcase can be engaged without grinding gears. If
the hubs are not locked, then the front driveshaft will rely on
synchronizers to enable engaging with the rear drive shaft (inside of the
tcase), then as the front drive shaft subsequently starts spinning, it will
match the speed of the front tires and the vacuum system (or whatever the
locking mechanism is) will allow the front axles to engage (lock to) the
front tires, and 4WD will be complete.

Shift on the fly and locked hubs are not related, as I just described.
Manual hubs can be locked before selecting 4WD, and shift on the fly is
allowed in this instance. And, the tcase can complete engaging before
locking the hubs automatically, and this too allows shift on the fly. The
only time when shift on the fly can not be done is when the manual front
hubs are not locked before 4WD is selected with the tcase shifter(s).
Paul Fidler - 18 Jan 2007 02:18 GMT
>How do you lock the hubs in 2HI if you have auto locking hubs?

Samstones right. If you engage your auto hubs by shifting to 4 Hi, and
then shift to 2 Hi, your hubs are still locked untill you back up.
Paul Fidler - 19 Jan 2007 00:39 GMT
Have replaced the auto locks with Warn hubs. Job went nicely, and all
symptoms seem to be gone.

Thanks for all the replies.

Paul
 
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