When all is said and done, on your 2002, it has already been optimized by
Ford, leaving VERY little room for fuel mileage improvement. Your best
possible mileage improvement is going to be EASY driving habits. Slow
starts, steady throttle control, easy (slow) hill climbing, anticipated slow
stops, staying under 55 miles per hour. You will gain more from that than
all the aftermarket modifications combined.
Good Luck
Besides, 10 MPG is not so bad, 10 MPG beats the heck out of 6 MPG all day
long... :-)
> Hi,
>
[quoted text clipped - 60 lines]
> Phil English
> Salinas, Ca.
> Hi,
>
> I have a Ford F350 diesel 4WD SRW, 2002 with a 6 speed manual. Lo miles
>
> on the ODO. A Lance camper is more or less permanently mounted in the
> 8' bed.
How tall is this camper over the roof on your truck? I went to their website
and some of those campers are almost 5' over the top of the truck!! That is
HUGE for gas milage savings!! They shouldn't stick up that high.
> All I use the truck for is "retirement traveling".
>
[quoted text clipped - 31 lines]
> along with better mileage, OK, so long as loads on the engine,
> transmission, u-joints do not materially reduce reliability.
Torque gains are what increase your milage, so long as you DONT hammer down
on the throttle and continue your normal driving habits as outlined above.
HP is only required for getting up to speed faster. Torque gains are what I
would be looking at for an aftermarket chip.
> I would consider the following upgrades in diminishing order. :
>
> 1) Replacing the stock exhaust with one that improves efficiency.
Replace with a 4" diameter exhaust, to reduce backflow
> 2) Using a "performance chip".
Look for higher torque gains that allow you the most torque at the lowest
RPM.
> 3) Replacing the air intake.
Need to find a system that allows the air to flow more freely and with less
restriction. I think K&N make a good system for this.
> 4) Upgrading the intercooler if that would help.
Upgrading to one that has a higher heat transfer rate would help, that would
allow for cooler air into the combustion chamber, thus adding to the amount
of air into the combustion chamber.
> 5) lastly I might consider upgrading the exhaust turbine.
Well a bigger turbine will spin up faster, but you have to be careful about
how much pressure you make.
You forgot to include checking with the Dealer to see if any PCM
recalibrations are available.
> I'm looking for similar truck drivers who can offer insight &
> recommendations based on their own experience.
[quoted text clipped - 9 lines]
> Phil English
> Salinas, Ca.
Phil,
Read my comments above. And at the same time, read this page:
http://www.bankspower.com/im_OffRoad_March04.cfm You will see that
everything you have listed that you are willing to do, will increase your
torque. Not only that but you can pretty much buy all the parts direct from
them to do the neccessary upgrades.
Ford did not optimize this engine. It was built by International, and
reviewed by Ford. As you can see from the article on the page I posted, the
turbine was downsized to make it quieter, thus hurting performance, as well
as a muriad of other parts that hurt performance.
I will say if you do ALL of these upgrades, which is almost a
requirement if you start to do them, and can be ordered in a bundle straight
from Banks. You are looking at about $3,000 - $4,000.00 in parts, here is
the page for that
http://store.bankspower.com/Categories.aspx?Category=ad6ae698-05d3-4581-aa98-375
06e493efe .
But as you previously stated, it could possibly save you $9,000.00 in
the first year alone! Let alone how much it will keep saving you. So it
would probably pay for itself in the first 4-6 months. On a side note, my
name is Phil too.. LOL
Ford Tech