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Car Forum / Ford / Ford Trucks / July 2007

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New Engine or Sell Truck?

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bajazza@yahoo.com - 16 Jul 2007 23:38 GMT
I have a 1996 F250 with 225,000 miles. Still runs smooth as silk,
idles fine w/out problems. The only issue is power/gas consumption. I
recently took it on a 400 mile trip, all hiway (hilly, though) and
averaged only 10.5 mpg. It also seemed to not take the hills like it
used to. I was running without a load. The engine is a 5.8 and has had
no work done to it internally. Does not burn oil, leaks a little, but
that's minor. The body is mint with NO rust at all which is common
around here (New england). This truck was purchased new by me in '96
from my company and I was the sole driver for all 225k. Maint was
regular , oil changes every 5k, etc. When the company folded, they
sold me the truck for $1.00, so needless to say, its a free truck. My
question is, should I keep driving it as it is and deal with the loss
of power (compression?) or drop in a 5.8 long block for around
1300.00? Does anyone have any experience with long block replacements?
I've done tons of motor swaps in older Mustangs, which have to be the
most easy cars to do, but never in a newer 4X4 Ford truck...any
thoughts or comments would be helpful! Thanks in advance!
Jay
Whitelightning - 17 Jul 2007 00:11 GMT
>I have a 1996 F250 with 225,000 miles. Still runs smooth as silk,
> idles fine w/out problems. The only issue is power/gas consumption. I
[quoted text clipped - 14 lines]
> thoughts or comments would be helpful! Thanks in advance!
> Jay
Paid for free and clear truck with no rust in great shape except for tired
engine.

MMM replace egine for about $1,500 (incedentals like gaskets, new motor
mounts,
belts and hoses, oil, coolant etc) vs 3-6 years of truck payments.
If you managed the mustangs, you will manage the truck.  Its the same nut
and bolt job.
digi camera take lots of images taking it apart.  Get lots of small paper
bags, as you remove
bolts put them in bag and label.  Use masking tape to label wires are they
are removed.

Whitelightning
putt@webtv.net - 17 Jul 2007 13:50 GMT
>thoughts or comments would be helpful!

Paid-for, rules the roost!  225K isn't a lot of miles, especially if
it's been driven sanely and the maintenance has been good.  4x4's
normally aren't good on gas-mileage anyway.  Normal tune-up stuff may
increase the mpg some....air filter/plugs/plug wires.  I'd do a
compression test or air-leak test to see if there actually is a problem.
No oil burning is a good sign, but the test will tell the tale.  You
have been the sole-driver so has the mpg dropped significantly?

Dave S(Texas)
SnoMan - 18 Jul 2007 23:00 GMT
>Paid-for, rules the roost!  225K isn't a lot of miles, especially if
>it's been driven sanely and the maintenance has been good.  4x4's
[quoted text clipped - 3 lines]
>No oil burning is a good sign, but the test will tell the tale.  You
>have been the sole-driver so has the mpg dropped significantly?

I agree, do a compression test before you consider anything else.
Since oil consumption is good the worst case senario you are looking
at is maybe a valve job. BTW, those engine where never know for good
MPG and how you drive and size and type of tires on it plays a roll in
MPG. Tire pressure is a factor too. Try running 50 PSI or more in
tires. It will not help ride but it can help MPG. ALso when you look
around for new rubber for it a smooth fairly solid tread is better for
MPG than a aggressive one if MPG is important to you.
-----------------
TheSnoMan.com
Mike H - 18 Jul 2007 17:36 GMT
On Jul 16, 5:38 pm, baja...@yahoo.com wrote:
> I have a 1996 F250 with 225,000 miles. Still runs smooth as silk,
> idles fine w/out problems. The only issue is power/gas consumption. I
> recently took it on a 400 mile trip, all hiway (hilly, though) and
> averaged only 10.5 mpg. It also seemed to not take the hills like it
> used to. I was running without a load. The engine is a 5.8 and has had
...

When have the catalytic converters been replaced?  Oxygen sensors?
Both have a limited life expectancy for optimum operation and could be
contributors to your low fuel economy.  Don't forget to freshen that
up if you do the block as well.  Or do the oxy sensors first and see
if anything improves.
bajazza@yahoo.com - 19 Jul 2007 14:08 GMT
The coverter is still original, the oxy sensor was replaced for the
first time at around 200k. The check engine light came on, I had it
scanned and it came up w/a bad sensor. I replaced it and that took
care of the light. I have been the only driver of this truck and for
most of its life its gotten a steady 15-16 mpg. By the way, I just
rebuilt the front brake calipers as I thought they might be sticking.
No change in power or mileage. Does anyone know if there is a test the
check the converter for blockage? My thoughts are that with 225k on
it, it might just be time to replace it anyway, even though the truck
passed state emissions this years with no problems.
Jay
SnoMan - 19 Jul 2007 14:59 GMT
>Does anyone know if there is a test the
>check the converter for blockage? My thoughts are that with 225k on
>it, it might just be time to replace it anyway, even though the truck
>passed state emissions this years with no problems.

The "officail" test is to remove O2 ensor and install a pressure gauge
in its plus and measure back pressure. A crude test is to hok up a
vacum gauge and rev engine to about 3 to 4000 RPM and read vacum. If
it is low or slowly drops at a constant speed/throttle setting, the
CAT is plugged up
-----------------
TheSnoMan.com
CJB - 19 Jul 2007 00:05 GMT
>I have a 1996 F250 with 225,000 miles. Still runs smooth as silk,
> idles fine w/out problems. The only issue is power/gas consumption. I
[quoted text clipped - 14 lines]
> thoughts or comments would be helpful! Thanks in advance!
> Jay

All the replies you've had so far have been good, but I just wanted to toss
out one more possibility.  With that number of miles on a 5.8, I'll bet the
timing chain and gears are pretty stretched/worn.  I definitely think you're
jumping the gun by considering engine replacement if you're not burning oil
and you have decent oil pressure.

What do you guys think?

CJB
Whitelightning - 20 Jul 2007 04:04 GMT
> All the replies you've had so far have been good, but I just wanted to
> toss out one more possibility.  With that number of miles on a 5.8, I'll
[quoted text clipped - 5 lines]
>
> CJB

Completly forgot about that , good call CJB, fords are really bad about
stretching
chains and Ford used to recommend replacing them at  50,000 miles back in
the 70's
Dont know if they still do or not.  I've seen chains with so much slack you
could put
a pencil in the loop that hung off the crank gear.  Never understood why
they
didnt jump time.  and with todays computerized systems, the computer will
compensate for the errotic ignition timing, but not the late cam timing.

Whitelightning
Matt Macchiarolo - 19 Jul 2007 03:06 GMT
I'll take it off your hands for twice what you paid.

OK, 3X, but that's my final offer.

>I have a 1996 F250 with 225,000 miles. Still runs smooth as silk,
> idles fine w/out problems. The only issue is power/gas consumption. I
[quoted text clipped - 14 lines]
> thoughts or comments would be helpful! Thanks in advance!
> Jay
Columbotrek - 20 Jul 2007 19:33 GMT
> I have a 1996 F250 with 225,000 miles. Still runs smooth as silk,
> idles fine w/out problems. The only issue is power/gas consumption. I
[quoted text clipped - 14 lines]
> thoughts or comments would be helpful! Thanks in advance!
> Jay

You know the history of the current engine and it sounds good.  Instead
of replacing the one you know, pull it, strip it to a long block and
send it to a good engine rebuilder.  You will have to wait a few weeks,
but that gives you time to get all the other parts cleaned and repainted.

I did a simular job to my 77 Jeep Cherokee. Trouble was as I was
cleaning things up, I found many warn parts. (just about everything in
the engine compartment)So I had plenty to do while the engine was away.
 When it came back, I had everything back from the dip tank and
painted, new hoses, belts and spark wires, rebuid just about everything
else.  Spend another week of spare hours putting it all back together.
Spent 1800 on the engine, (got a few extra services done like balancing
and a nicer cam) I think the whole engine compartment rebuilt came to
about 2500.

Was worth it.

Good luck.
Joe - 21 Jul 2007 20:59 GMT
>> I have a 1996 F250 with 225,000 miles. Still runs smooth as silk,
>> idles fine w/out problems. The only issue is power/gas consumption. I
[quoted text clipped - 14 lines]
>> thoughts or comments would be helpful! Thanks in advance!
>> Jay

I think everybody has given you good advice, but I'd just add that it's okay
to consider the financial aspect of it.  If you can seriously improve it,
let's say it costs you $1000 and your empty, highway mileage improves from
10 mpg to 14 (entirely likely, I'd say).  Then it all depends just how far
you drive whether that's smart or not.  The breakeven point, at $3 a gallon,
looks like this:

(X/10 - X/14)*$3 = $1000. or $3*X*(1/10-1/14) = $1000.  I make the math to
be 11,000 miles.

See if you agree that you'd save $1000 on gas in that distance if you're
getting 10 mpg vs. 14 mpg.
bajazza@yahoo.com - 22 Jul 2007 03:26 GMT
Everyone has brought up a lot of good, sensible points. I think that
where I'm at now I'm going to check the converter first, then the
compression, oil pressure, etc. in that order. I'll be sure to post my
findings here, and thanks again to everyone who helped with the ideas!
You're a great group and super-helpful!
Jay
 
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