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Car Forum / Ford / Ford Trucks / November 2007

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Explorer transmission leak

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JamesE - 02 Nov 2007 02:58 GMT
I have a 92 Ford Explorer 4 door 4x4.  The problem is that every year
I take a trip to upstate New York pulling a boat and on the way up the
transmission leaks when it gets hot.  There are 2 transmission coolers
on this truck but whenever I get to the hilly part of the drive the
transmission starts leaking.  This year was the first time pulling the
boat so that could be the cause but I think the cause could also be
from pulling a camping trailer that is probably at or over the
capacity of this truck.  When I pulled that trailer was when I first
noticed a leak near the front of the transmission so I was thinking
that maybe the strain blew a seal in the transmission.  Well this year
when I was going upstate when I got to a hilly section the truck
started smoking quite a bit.  I pulled over thinking maybe I blew a
head gasket but I noticed that there was a steady stream of fluid
coming out the transmission.  The fluid was getting on the exhaust and
causing the smoking.  Well I think that if I replace the seal the leak
should stop but
my dad thinks that the leak is because the fluid is boiling and that
just replacing the seal would not fix the problem.  So I was just
wondering what everyone's opinion on this issue is.  Thanks, James.
ds549@webtv.net - 02 Nov 2007 03:41 GMT
if it only leaks when yout towing ,your dad may be right.

http://www.minibite.com/america/malone.htm
JamesE - 02 Nov 2007 05:55 GMT
On Nov 1, 10:41 pm, ds...@webtv.net wrote:
> if it only leaks when yout towing ,your dad may be right.
>
> http://www.minibite.com/america/malone.htm

Yeah, I am beginning to think that my dad may be right as well.  The
transmission is perfect under normal driving and under light load, it
doesn't leak a drop, not even on long trips.  It only starts to leak
when pulling the camping trailer and towing on long persistent hills.
Also I forgot to mention that the transmission is fairly new, about 3
years.  So you are probably right, then replacing the seal would just
be a waste of time.  So if that is the case do you have any
suggestions on keeping the transmission cool?  I already have 2
transmission coolers installed.  Or when it starts to leak should I
just pull over and let it cool off and be sure to carry an extra
bottle of transmission fluid?  Thanks, James.
SnoMan - 02 Nov 2007 18:11 GMT
>On Nov 1, 10:41 pm, ds...@webtv.net wrote:
>> if it only leaks when yout towing ,your dad may be right.
[quoted text clipped - 12 lines]
>just pull over and let it cool off and be sure to carry an extra
>bottle of transmission fluid?  Thanks, James.

First, carrying extra fluid is not the solution because because tranny
is aging quicker by getting hot. A couple of suggestions here. First
increase cooling capacity in the form of better forced airflow thru
radiator stack. Stock clutch fan settings tend to be pretty
conservative to limit niose at the expense of cooling capacity and ram
air alone is not enough to cool at times especially towing. You can
adjust/tweak engagement temps of clutch if you want via info in link
below. If you do not hear your cooling fan working hard before it
starts dumping oil, this is likely your problem. Also with aux cooler,
you are supposed to route it from tranny to radiator tank then from
tank to aux cooler them back to tranny, make sure it is hooked up this
way and you are not skipping radiator tank either. Finailly, you need
to maybe look at your axle ratio (you may need to go deeper for your
tires size/engine/load combo). Some are pretty tall and this forces
the torque converter to ride the stall a lot when pulling hard and
this is a very big heat generator. When you are pulling hard you want
to be ABOVE 2500 RPM or so to be fully clear of stall and also do not
use OD towing and do not be afraid to downshift and slow down a bit on
hills and no need to WOT climbing hills as hill top will still be
there when you get there and if you WOT a lot towing then you have
final drive ratio issues mentioned above. If you have a tach, a good
climbing speed when downshifting is 3000 to 3500 RPM. Set your RPM not
road speed on really hard pulls.  

Fan adjustment link
http://forum.snoman.com/viewtopic.php?t=79
-----------------
TheSnoMan.com
JamesE - 02 Nov 2007 23:32 GMT
> >On Nov 1, 10:41 pm, ds...@webtv.net wrote:
> >> if it only leaks when yout towing ,your dad may be right.
[quoted text clipped - 40 lines]
> -----------------
> TheSnoMan.com

Thanks for your help.  I checked my owners manual and the final drive
ratio for the car is 3.27.  I am not really sure of the ratios so I
was wondering if this is a good ratio for towing?  Also I was
wondering if you knew how hard it is to install a transmission
temperature guage because I was thinking of doing that just to keep an
eye on things.  James
SnoMan - 03 Nov 2007 15:52 GMT
>Thanks for your help.  I checked my owners manual and the final drive
>ratio for the car is 3.27.  I am not really sure of the ratios so I
>was wondering if this is a good ratio for towing?  Also I was
>wondering if you knew how hard it is to install a transmission
>temperature guage because I was thinking of doing that just to keep an
>eye on things.  James

That is a poor axle ratio for towing any kind of weight regardless of
OEM rating. a 3.55 would even be marginal but better. Realistically
you want a 3.73 at least here. That tall ratio  means that you are
doing about 2200 RPM in drive and 1600 in OD at 65 MPH towing and
really straining tranny. RPM may actaull show higher towing because of
riding converter stall making heat that is frying tranny, Exapmle, if
you had a 3.73 ratio, at 65 you would be turning about 2600 RPM in
drive and clear of stall AND tranny would have to handle less torque
to deleiver same effort to rear wheels which means more reserve power
and cooler running tranny. In your current setup you need to down
shift on noticable grade to second to cool tranny off by getting it
off stall. On temp gage, You could install a tee in line outbound from
tranny and insert a sensor in it for gage on remove pan and braze in a
adaptor to install a probe there. You want 1800 to 200 normally with
220 bing limit on hills if you want long life. BTW, do change your
fluid now because it has degraded from this heat.
-----------------
TheSnoMan.com
JamesE - 09 Nov 2007 01:15 GMT
> >Thanks for your help.  I checked my owners manual and the final drive
> >ratio for the car is 3.27.  I am not really sure of the ratios so I
[quoted text clipped - 21 lines]
> -----------------
> TheSnoMan.com

Thanks.  But is it possible that since it is a different transmission
the internal gear ratios are different?  Or maybe the previous owner
who installed the transmission coolers and the hitch changed the final
drive gear?  Today I did test and at 55 mph in overdrive without a
trailer the rpms were 1700, and in drive the rpms were 2500.  That's
good, right?  Also based on the way you were describing it I should be
using the gear shifter to force downshifts if there is a big hill,
right?  When I went upstate I never shifted the transmission, I let it
do all the shifting and maybe that's why it generated so much heat.
So next time I pull a trailer I will keep an eye on my rpms and shift
if necessary.  I should keep the rpms over 2500 as much as possible to
reduce stall, right?  James
SnoMan - 09 Nov 2007 14:46 GMT
>Thanks.  But is it possible that since it is a different transmission
>the internal gear ratios are different?  Or maybe the previous owner
[quoted text clipped - 8 lines]
>if necessary.  I should keep the rpms over 2500 as much as possible to
>reduce stall, right?  James

Actually,  RPM is a factor of axle ratio, tranny ratio and tire size
(below is a link to a online axle ratio and tire size calculator) and
this determine actually RPM. It is easy to figure out drive ratio as
in your tranny it is 1 to 1.  Lock out OD when you tow and do not get
into WOT hill climbs. Do not be afraid to downshift and reduce speed
(top of hill will still be there when you get there) and this will
reduce tranny strain and improve MPG a bit too. Find a speed that your
vehicle likes to climb at (not the speed you want to climb at) and
does not require a lot of throttle to do this. This will reduce
heating and extend service life of you vehicle. Simply put, when you
are having heating problem like you are, you are pulling it too hard
for its current confirguration and you need to ease up on it a bit.
-----------------
TheSnoMan.com
ds549@webtv.net - 09 Nov 2007 14:00 GMT
on my econoline i run a size bigger than i need trans cooler
that does not go thru the radiator , lines go directly to the cooler and
back to the trans. cooler is about 12x12 inches . running the lines thru
the  radiator  heats  up the fluid to whatever your engine temp is. no
problems shifting in winter either. i put the cooler out front of the
radiator. i was taught that you should never drive under 2500 rpm with
no load or you would be lugging the engine and trans and thats hard on
em.. i have 351w hi output and a c6 trans. i pull a 37 ft boat in the
summer. lucas

http://www.minibite.com/america/malone.htm
SnoMan - 09 Nov 2007 14:54 GMT
>         on my econoline i run a size bigger than i need trans cooler
>that does not go thru the radiator , lines go directly to the cooler and
[quoted text clipped - 5 lines]
>em.. i have 351w hi output and a c6 trans. i pull a 37 ft boat in the
>summer. lucas

Though some do it, bypassing radiator cooler is a bad idea. Tank
cooler has a lot of capacity since it is water cooled and you run it
through tank and then aux cooler. I have seen a few factory setups
where they run it through aux cooler then tank. Running it through
tank helps stabilze oil temps which a aux only cooler will not.
Ideally you want  tranny around 180 to 200 degrees for best
preformance and service life. Running it cooler can shortnen lfe and
lead to more moisture build up in tranny fluid because it does not get
hot enough to drive it out. In theory aux first then tank would be
better in cold weather because it would warm fluid more in winter
before it is returned to tranny. BTW, most radiaotr today have heater
returns in radiator tank so they have warm water circulating in tank
at all times stabilizing tranny temps. There is no thermo stat in
tranny itself to stabile temps.  
-----------------
TheSnoMan.com
adfasf - 09 Nov 2007 17:52 GMT
> Though some do it, bypassing radiator cooler is
[snip]

This is a public service announcement.

Archived examples of SnoMan's post below.
Please take the time read these.
They just may save you time, money, and your life in the future.

SBJ: 4T65E
http://tinyurl.com/2lcjkv
(Confuses 4T65e with a 4L65e and won't admit it.)

SBJ: Dumb brake question
http://tinyurl.com/2ya3wo
(Discribes wrong brakes and won't admit it.)

SBJ: Front wheel bearings-2000 Blazer??
http://tinyurl.com/2j44zv
(Claims torque specs are wrong when they are not.)

SBJ: Snoball Defense System v1.01
http://tinyurl.com/2okyfx
(Snoball breaks these out when he knows he's wrong
 but won't admit it.)
SnoMan - 09 Nov 2007 20:31 GMT
>This is a public service announcement.

Yes it is but it is worded wrong it should read that you are here to
feed some secret desire to try to hide your insecurity and lack of
knowledge and try to make others look bad. Maube your feloow trolls
like it but you are only making yourself look bad and if you had any
maturity at all you would see this but since you do not you cannot.
Have fun and knock yourself out. I get a good laugh everytime you make
a arse of yourself!
-----------------
TheSnoMan.com
Heatwave - 09 Nov 2007 22:15 GMT
> >This is a public service announcement.

[snip]

> a arse of yourself!
> -----------------
> TheSnoMan.com

Hahaha. What are you British now?

You dont seem to get it, no one is going to stop posting the 'truth'
about you. You cannot hide from your own stupidity anymore. If you don't
like it, TOUGH.

Those links contained stuff YOU wrote.

If you don't like what you wrote then stop posting.
Hairy - 12 Nov 2007 04:20 GMT
>> Though some do it, bypassing radiator cooler is
> [snip]
>
> This is a public service announcement.
   [snip]

If you were really interested in "public service", you would save your
"announcements" for times when Snowman is giving bad advice.
In this case, he's spot on and your post gives the impression that he's
*wrong again*.
Since you had nothing relevant to add to the thread, I have to assume that
you're not smart enough to know the difference.

Dave
Spdloader - 13 Nov 2007 22:34 GMT
> If you were really interested in "public service", you would save your
> "announcements" for times when Snowman is giving bad advice.
[quoted text clipped - 4 lines]
>
> Dave

The truth is, Snojob is so often wrong, it's better to not take his advice,
ever.

He's like the boy who cried wolf.

Spdloader
Spdloader - 09 Nov 2007 14:57 GMT
>I have a 92 Ford Explorer 4 door 4x4.  The problem is that every year
> I take a trip to upstate New York pulling a boat and on the way up the
[quoted text clipped - 15 lines]
> just replacing the seal would not fix the problem.  So I was just
> wondering what everyone's opinion on this issue is.  Thanks, James.

Question,
   Have you actually touched the transmission fluid that leaks out to see
if it's hot?
It is normal for one to assume heat is the cause when a transmission leaks,
but it isn't always the case.
The reason I ask is I had a similar problem with the bigger 4R100 trans.
Every time I pulled my boat home, then backed it up the driveway, the
transmission leaked out of the bottom of the bell housing while backing up.
It leaked badly. I could put my hand in the fluid after the 230mile trip and
it was the same temp as the air around it, nowhere near hot, so it wasn't a
heat issue. It eventually got worse to where it would drip a little going
forward too, then it finally started leaking almost as bad in forward as in
reverse. Turns out it was a high pressure problem, especially in reverse.
There was an orifice in the casting that was too small I was told, so it was
drilled out, the a new front pump seal, new input shaft seal, and new output
shaft seal were in order, and cured the problem.

Spdloader
ds549@webtv.net - 12 Nov 2007 16:16 GMT
was at our local trans shop . they said to check the transmission
vent to make sure its open, i didnt think there was a vent. ,, and it is
ok to bypass your radiator and go straight to the cooler  to see if it
helps .. lucas

http://www.minibite.com/america/malone.htm
 
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