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Car Forum / Ford / Ford Trucks / November 2007

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Removing air in cooling system

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Bill Schwab - 20 Nov 2007 21:23 GMT
Hello all,

I suspect I still have some air trapped in my cooling system ('96 F150,
4.9) after all of the fun and games (hoses, water pump and radiator).
Any tricks of the trade?

The coolant level is holding, but I sometimes hear what I think is the
result of air in the heater core.

Bill
lugnut - 21 Nov 2007 14:42 GMT
>Hello all,
>
[quoted text clipped - 6 lines]
>
>Bill

My experience with those systems is that they will purge
themselves after the initial fill only after 3-4 warmup
cycles.  IIRC, it has a 3/8" hose that returns to the
radiator neck from the engine.  The hose is connected above
the highest point of the cooling system such that air pretty
much escapes to the radiator from there.  The reservoir will
replace any air purged with water as the engine cools.  As
the engine warms next time, more air is purged and the cycle
resumes until there is little air relaining in the system.
You should warm the engine until the stat opens on initial
fill to make sure there is adequate coolant in the system.
I usually fill the reservoir almost all the way up with the
engine hot on initial fill.  The first cooling cycle will
drop it quite a bit.

If you are getting a noise in the heater after the first few
starts and the noise level really comes in as the engine
revs, you may need the restrictor plate that goes in the
hose to the heater. I do not know that this was ever used
from the factory in the trucks.  It was used in many of the
cars for that reason.  Most service techs do not know of
it's existance and many did not replace the restrictor
orifice plate in the hose even when they knew about it.  The
presence of the restrictor does not seem to reduce the
efficiency of the heater in the least since the normal flow
it is far more than it needs anyway.

Lugnut
Bill Schwab - 22 Nov 2007 04:14 GMT
> My experience with those systems is that they will purge
> themselves after the initial fill only after 3-4 warmup
[quoted text clipped - 5 lines]
> the engine warms next time, more air is purged and the cycle
> resumes until there is little air relaining in the system.

Got it.

> You should warm the engine until the stat opens on initial
> fill to make sure there is adequate coolant in the system.
> I usually fill the reservoir almost all the way up with the
> engine hot on initial fill.  The first cooling cycle will
> drop it quite a bit.

I'll give that a try.  One twist is that my driveway slopes downward, so
the truck tends to cool head down.  That would probably defeat what you
a describing, right?  I might back it down the driveway to hurry it
along.  Sound reasonable?

> If you are getting a noise in the heater after the first few
> starts and the noise level really comes in as the engine
[quoted text clipped - 7 lines]
> efficiency of the heater in the least since the normal flow
> it is far more than it needs anyway.

Is the noise a sign of any harm being done to the engine?

Thanks!

Bill
Whitelightning - 23 Nov 2007 20:39 GMT
> Is the noise a sign of any harm being done to the engine?
>
> Thanks!
>
> Bill

Air in cooling system tends to promote corrosion.

Whitelightning
lugnut - 24 Nov 2007 14:48 GMT
>> My experience with those systems is that they will purge
>> themselves after the initial fill only after 3-4 warmup
[quoted text clipped - 18 lines]
>a describing, right?  I might back it down the driveway to hurry it
>along.  Sound reasonable?

Nose up woul tend to help the air toward the radiator where
it may more be purged to the reservoir.

>> If you are getting a noise in the heater after the first few
>> starts and the noise level really comes in as the engine
[quoted text clipped - 9 lines]
>
>Is the noise a sign of any harm being done to the engine?

The noise you hear may the sound of air moving thru the
system.  If this is the case, cavitation is occuring and the
inside of the cooling system is suffering damage just like a
boat prop that cavitates excessively.  The process is
accelerated in warm water.

Lugnut

>Thanks!
>
>Bill
Bill Schwab - 24 Nov 2007 17:22 GMT
> Nose up woul tend to help the air toward the radiator where
> it may more be purged to the reservoir.

I will give that a try.

> The noise you hear may the sound of air moving thru the
> system.  If this is the case, cavitation is occuring and the
> inside of the cooling system is suffering damage just like a
> boat prop that cavitates excessively.  The process is
> accelerated in warm water.

Understood.  My question was more along the lines of other sources of
noise.  I think it is air and will let it cool nose up for a while.  But
the existence of the constriction plate suggests there might be other
causes of sound.  Are you simply not buying that theory?

Bill
lugnut - 25 Nov 2007 04:42 GMT
>> Nose up woul tend to help the air toward the radiator where
>> it may more be purged to the reservoir.
[quoted text clipped - 13 lines]
>
>Bill

I really have no explaination for the groaning sound that is
corrected by the restrictor.  AFAIK, it was first used in
the Lincoln TC that had the problem.  It also found it's way
into the Tempo/Topaz in the late eighties.  Those sounded
like a bull with it's balls in a pinch when the engine
revved before the t-stat opened. The restrictor just puses
into the heater hose and then the hose is installed.  If you
don't know it is there, you will probably throw it away with
the old hose and then spend the next month trying to figure
out where the noise is coming from.  I have never seen
(heard) this noise in the trucks once the air is purged.  If
it does happen and you can't get rid of it any other way,
you may want to try the restrictor.  Sorry I don't have the
part number.  As of about 3 years ago, it was still a stock
item in parts and was not expensive.

Lugnut

Lugnut
Bill Schwab - 26 Nov 2007 05:21 GMT
> I really have no explaination for the groaning sound that is
> corrected by the restrictor.  AFAIK, it was first used in
> the Lincoln TC that had the problem.  It also found it's way
> into the Tempo/Topaz in the late eighties.  Those sounded
> like a bull with it's balls in a pinch when the engine
> revved before the t-stat opened.

This sounds nothing like a bull in testicular distress, or worse yet,
one who just got yet another tax bill.  The noise I hear is more like
water flowing into an air pocket.

I drove the truck twice today, and let it cool nose up.  We'll see what
happens.  I _think_ it drank some coolant from the reservoir, but the
plastic is so stained that it is difficult to see the level except at
certain depths.

> The restrictor just puses
> into the heater hose and then the hose is installed.  If you
[quoted text clipped - 6 lines]
> part number.  As of about 3 years ago, it was still a stock
> item in parts and was not expensive.

Got it.  My guess is air that stuck around because of the slope of my
driveway and my truck driving pattern (it seldom sits long enough to
cool except at home).

Thanks!!

Bill
djdave - 28 Nov 2007 14:31 GMT
add a flush n fill kit to the top heater core hose. Fill your heater
core from there.
Bill Schwab - 28 Nov 2007 15:09 GMT
> add a flush n fill kit to the top heater core hose. Fill your heater
> core from there.

I had wondered about something like that.  So far, the nose up cooling
appears to have at least helped, if not solved it.  I do not typically
drive the truck every day, so I hesitate to claim success just yet.

Bill
 
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