> >Sounds like it is time to replace the three plastic pucks inside the
> >window regulator.
[quoted text clipped - 15 lines]
> Do I pull the regulator apart and install pucks? Switches and motors
> work:)
Two years ago, I repaired both regulators in my 1994 Mazda B4000 (same
as a Ranger).
After removing the door panel, unplug connector, secure the window so
it so it does not drop, remove the pop rivet holding the regulator
motor, locate the third bold and drill a 1/2" hole. This is
necessary
to access the third mounting bolt. Unbolt the 3 regulator motor
bolts.
Remove the regulator motor.
Remove the c-clip from the gear shaft. Use a pair of small needle
nose
pliers to squeeze the cover retaining pin and push it out.
Remove the small gear and cover. Wipe up old grease.
Inside you will find a large nylon gear. If the gear teeth are in
good
condition, you just need to replace the window regulator gear plugs.
Make sure all broken bits are removed. Use some white lithium grease
to lube the gear teeth and center shaft. Do not get any grease in
the
area where the plugs rest.
Reassemble in reverse order.
A 1" long 1/4" bolt with self locking nut will be used to replace the
rivet. A washer should be used under the head of the bolt. Make
sure to the bolt is on the panel side the nut is on the inside of the
door or the panel will not properly.
The Window Regulator Gear Plugs NAPA part number is 665-1524. The
total to do two door was $17.38 plus tax. This was in 2006.
After removing the door panel, unplug connector, secure the window so
it so it does not drop, remove the pop rivet holding the regulator
motor, locate the third bold and drill a 1/2" hole. This is
necessary
to access the third mounting bolt. Unbolt the 3 regulator motor
bolts.
Remove the regulator motor.
Remove the c-clip from the gear shaft. Use a pair of small needle
nose
pliers to squeeze the cover retaining pin and push it out.
Remove the small gear and cover. Wipe up old grease.
Inside you will find a large nylon gear. If the gear teeth are in
good
condition, you just need to replace the window regulator gear plugs.
Make sure all broken bits are removed. Use some white lithium grease
to lube the gear teeth and center shaft. Do not get any grease in
the
area where the plugs rest.
Reassemble in reverse order.
A 1" long 1/4" bolt with self locking nut will be used to replace the
rivet. A washer should be used under the head of the bolt. Make
sure to the bolt is on the panel side the nut is on the inside of the
door or the panel will not properly.
The Window Regulator Gear Plugs NAPA part number is 665-1524. The
total to do two door was $17.38 plus tax.
On some vehicles, remove the door panel, and locate the motor bracket
screws you
will notice dimples in the door inner panel. They are there for a
purpose,
Use the dimples as drilling points. use the proper size drill bit to
allow you
socket entry to the screws to remove the motor.
Oren - 21 Jun 2008 18:31 GMT
>> >Sounds like it is time to replace the three plastic pucks inside the
>> >window regulator.
[quoted text clipped - 77 lines]
>allow you
>socket entry to the screws to remove the motor.
Thanks! Glad I found this thread. The local auto parts store sells the
three "pucks" for $7.99 (online). I'll see if they have them in stock.
Both windows in my '94 Bronco need to be fixed, so I need two kits.
Sounds like a job I can handle, as I have the tools already :)
Oren - 22 Jun 2008 01:47 GMT
Clay,
The gear plug replacement worked. Eight dollars for the part and my
driver side window works. I have the plugs and will do the passenger
side. I think I could have done this without removing a rivet on a '94
Bronco. I'll know on the next door window. I did have to drill out two
dimples. A 5/16 nut driver for the bolts.
The plugs looked like crumbled cheddar cheese inside the gear box.
Replaced the rivet with a bolt, etc...
Thanks! Your post save me plenty of dollars.
Oren
>>> >Sounds like it is time to replace the three plastic pucks inside the
>>> >window regulator.
[quoted text clipped - 84 lines]
>
>Sounds like a job I can handle, as I have the tools already :)