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Car Forum / Ford / Ford Trucks / June 2008

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Ranger Power Window Problem

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Tube Audio - 19 Jun 2008 04:18 GMT
I have a 1990 Ford Ranger with Power Windows.

Today when I went to raise the driver's side window it would not go up.  I
heard a clicking sound as if something was slipping or not engaging.

If I grabbed the window with one hand while holding the window in the up
position I could pull the window up.

I tried it again; the window goes down fine but makes a clicking noise when
I try to raise it.

One other thing that I mentioned.  If I lower the window down about 70 % of
the way and then remove my finger from the button the windows slowly slides
down another inch or so.

I removed the door panel and am looking around but can't see much I might
need a mirror in there to look around.

Any ideas?

I guess the motor is fine, maybe the regulator or the window lift gear?

Thanks
david - 19 Jun 2008 10:05 GMT
> Any ideas?

Bad window regulator?  You should be able to replace it.  I would suggest
removing the door panel, once you do that, and watch it operate, the
problem should be obvious.
Clay - 19 Jun 2008 21:12 GMT
Sounds like it is time to replace the three plastic pucks inside the
window regulator.
Not too bad of a job.
You will need to drill out the rivets which hold the regulator to the
door.
On my 1994 I had to drill a hole in the door to expose one of the
bolts which hold the regulator in position.
The pucks are available at better auto parts stores.
Oren - 21 Jun 2008 02:33 GMT
>Sounds like it is time to replace the three plastic pucks inside the
>window regulator.
[quoted text clipped - 4 lines]
>bolts which hold the regulator in position.
>The pucks are available at better auto parts stores.

Clay,

Thanks for posting!!

What are these pucks? I narrowed my window problems to the regulator.
I can drill them out and replace. I'm not familiar with "pucks". Mine
is the same problem as the OP, and I can replicate the window problem.

Do I pull the  regulator apart and install pucks? Switches and motors
work:)
Clay - 21 Jun 2008 15:52 GMT
> >Sounds like it is time to replace the three plastic pucks inside the
> >window regulator.
[quoted text clipped - 15 lines]
> Do I pull the  regulator apart and install pucks? Switches and motors
> work:)

Two years ago, I repaired both regulators in my 1994 Mazda B4000 (same
as a Ranger).
After removing the door panel, unplug connector, secure the window so
it so it does not drop, remove the pop rivet holding the regulator
motor, locate the third bold and drill a 1/2" hole.  This is
necessary
to access the third mounting bolt.  Unbolt the 3 regulator motor
bolts.
Remove the regulator motor.
Remove the c-clip from the gear shaft.  Use a pair of small needle
nose
pliers to squeeze the cover retaining pin and push it out.
Remove the small gear and cover.  Wipe up old grease.
Inside you will find a large nylon gear.  If the gear teeth are in
good
condition, you just need to replace the window regulator gear plugs.
Make sure all broken bits are removed.  Use some white lithium grease
to lube the gear teeth and center shaft.  Do not get any grease in
the
area where the plugs rest.
Reassemble in reverse order.
A 1" long 1/4" bolt with self locking nut will be used to replace the
rivet.  A washer should be used under the  head of the bolt.   Make
sure to the bolt is on the panel side the nut is on the inside of the
door or the panel will not properly.
The Window Regulator Gear Plugs NAPA part number is 665-1524.  The
total to do two door was $17.38 plus tax. This was in 2006.

After removing the door panel, unplug connector, secure the window so
it so it does not drop, remove the pop rivet holding the regulator
motor, locate the third bold and drill a 1/2" hole.  This is
necessary
to access the third mounting bolt.  Unbolt the 3 regulator motor
bolts.
Remove the regulator motor.
Remove the c-clip from the gear shaft.  Use a pair of small needle
nose
pliers to squeeze the cover retaining pin and push it out.
Remove the small gear and cover.  Wipe up old grease.
Inside you will find a large nylon gear.  If the gear teeth are in
good
condition, you just need to replace the window regulator gear plugs.
Make sure all broken bits are removed.  Use some white lithium grease
to lube the gear teeth and center shaft.  Do not get any grease in
the
area where the plugs rest.
Reassemble in reverse order.
A 1" long 1/4" bolt with self locking nut will be used to replace the
rivet.  A washer should be used under the  head of the bolt.   Make
sure to the bolt is on the panel side the nut is on the inside of the
door or the panel will not properly.
The Window Regulator Gear Plugs NAPA part number is 665-1524.  The
total to do two door was $17.38 plus tax.

On some vehicles, remove the door panel, and locate the motor bracket
screws you
will notice dimples in the door inner panel. They are there for a
purpose,
Use the dimples as drilling points. use the proper size drill bit to
allow you
socket entry to the screws to remove the motor.
Oren - 21 Jun 2008 18:31 GMT
>> >Sounds like it is time to replace the three plastic pucks inside the
>> >window regulator.
[quoted text clipped - 77 lines]
>allow you
>socket entry to the screws to remove the motor.

Thanks! Glad I found this thread. The local auto parts store sells the
three "pucks" for $7.99 (online). I'll see if they have them in stock.

Both windows in my '94 Bronco need to be fixed, so I need two kits.

Sounds like a job I can handle, as I have the tools already :)
Oren - 22 Jun 2008 01:47 GMT
Clay,

The gear plug replacement worked. Eight dollars for the part and my
driver side window works. I have the plugs and will do the passenger
side. I think I could have done this without removing a rivet on a '94
Bronco. I'll know on the next door window. I did have to drill out two
dimples. A 5/16 nut driver for the bolts.

The plugs looked like crumbled cheddar cheese inside the gear box.

Replaced the rivet with a bolt, etc...

Thanks! Your post save me plenty of dollars.

Oren

>>> >Sounds like it is time to replace the three plastic pucks inside the
>>> >window regulator.
[quoted text clipped - 84 lines]
>
>Sounds like a job I can handle, as I have the tools already :)
Jeff Strickland - 22 Jun 2008 02:21 GMT
>I have a 1990 Ford Ranger with Power Windows.
>
[quoted text clipped - 15 lines]
>
> Any ideas?

You need a new window regulator. This may or may not include a new motor, I
expect it to not have a motor.

You will have to open the door (remove the door panel) and remove the entire
regulator assembly, including the motor. The new regulator will want you to
transplant the motor from the old regulator.
Jeff Strickland - 22 Jun 2008 02:26 GMT
>>I have a 1990 Ford Ranger with Power Windows.
>>
[quoted text clipped - 22 lines]
> entire regulator assembly, including the motor. The new regulator will
> want you to transplant the motor from the old regulator.

PS
I'm shocked that removal of the regulator requires drilling of rivets or the
creation of new holes. I've only replaced a couple of regulators, never in a
Ranger or Mazda, and the most I've had to do is run the window up or down a
bit to expose the bolts.

I suppose drilling a rivet is no big deal, but I have never seen this as a
requirement.
 
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