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Car Forum / Ford / Ford Trucks / January 2009

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98 Ranger 4x4 inop

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Old Crow - 27 Dec 2008 21:51 GMT
A riding buddy of mine had somebody do the head gaskets on his '98 Ranger
V6.  When he got it back, it idled high and the check engine light was on.
I looked it over and found an open vacuum port between the heads on the back
of the intake.  Plugged it and his running  problems are solved.
Then the next day he calls and his 4x4 is inop and his heater won't change
modes correctly.  At the time I plugged the vac port off, I looked for the
hose that ought to be connected and couldn't find it.
So, on Christmas day I was over at his place and we checked out the truck
again.  I found the vac line from the axle to the reservoir under the
battery, and traced the lines from there into the firewall near the heater.
I can't find a disconnected hose anywhere, and the Chilton's book he's got
is next to useless in this case.  The only thing I haven't checked was
anything coming from the transfer case.  I was dressed too nice to crawl
under it in the dirt the other day.
Anybody know where the vac line for the 4x4 goes from the intake?

Signature

Old Crow
'82 FLTC 'Pearl'
'87 FLTC 'Fugly'
'61 F-100
BS#133, SENS, TOMKAT, SLOB#13, MAMBM

Rowbotth - 28 Dec 2008 18:55 GMT
> A riding buddy of mine had somebody do the head gaskets on his '98 Ranger
> V6.  When he got it back, it idled high and the check engine light was on.
[quoted text clipped - 11 lines]
> under it in the dirt the other day.
> Anybody know where the vac line for the 4x4 goes from the intake?

So I have the '99 Ranger and have been looking through my Haynes manual
- in case it is better than the Chilton one.  It says that the thing
that does the 4X4 function is the transfer case.  Both it and the
Chilton Manual tell me that the inputs to the transfer case are electric
and mechanical only - no reference to a vacuum line or input anywhere.

Not wanting to get slapped around too badly just now, can I ask whether
you are certain that there is a vacuum input to the transfer case?  Are
you absolutely certain there is not an electric input that you have
unplugged?  Or is the '98 really tat much different from the '99 Ranger?  
The Haynes manual does talk a little bit about the electronic input to
the transfer case, with some photos, and if it helps I am willing to
risk prison for copyright violation by copying and making a *.pdf of the
relevant pages (5) for your info - if you cannot easily get a copy of
the Haynes manual where you are?

H.
Old Crow - 29 Dec 2008 10:41 GMT
>> A riding buddy of mine had somebody do the head gaskets on his '98 Ranger
>> V6.  When he got it back, it idled high and the check engine light was
[quoted text clipped - 35 lines]
>
> H.

Hell, no I ain't sure, that's why I asked. :-)
I worked for GM for 18 years and I know a lot about them, but not so much
about Fords.  I do know this truck has vacuum hubs and they aren't getting
any vacuum.  I also know he had an open vacuum connection on the engine.  On
the S-10s there is a vacuum switch on the t/case that controls vacuum to the
front axle actuator.  I don't know if the Ford has anything like that.
He took it back to the loser that he had do the heads and the guy just kinda
scratched his head and said he didn't know.  I don't know either, but at
least I didn't pull it apart and put it back together without knowing.
Does your book have a pic of the vacuum routing for the front hubs?  That's
what I really need.  That and a dry floor so I can crawl underneath and get
a better look.

Signature

Old Crow
'82 FLTC 'Pearl'
'87 FLTC 'Fugly'
'61 F-100
BS#133, SENS, TOMKAT, SLOB#13, MAMBM

Rowbotth - 29 Dec 2008 23:19 GMT
> >> A riding buddy of mine had somebody do the head gaskets on his '98 Ranger
> >> V6.  When he got it back, it idled high and the check engine light was
[quoted text clipped - 48 lines]
> what I really need.  That and a dry floor so I can crawl underneath and get
> a better look.

Well, there are about three pages about the "Pulse Vacuum Hub Locks",
and there is a picture of the hub locks with what might be a vacuum line
at the top of the photo.  Also it sounds like changing this thing is
about equivalent to open heart surgery for the complexity of special
tools required.  However, if you are not changing the hub locks you
might find something in the description that you would find useful?  
Maybe?

(And according to Haynes, the hub locks are the same for the 1998 and
1999 4WD Rangers, so the information appears to be relevant to you.)

If I want to email you, can I use the hotmail account that is shown on
your header?  (Assuming you want this thing, that is...)  I hope it is
not a dial-up connection, as the file may be big.

H.
cracker_98@hotmail.com - 30 Dec 2008 04:32 GMT
if you dont mind I would really apreciate that info also, ive got a
2000 ranger with the same issue
thanks in advance
cracker_98@hotmail.com
Rowbotth - 30 Dec 2008 19:28 GMT
In article
<0a905960-7f47-4743-9577-46543335bec8@e10g2000vbe.googlegroups.com>,

> if you dont mind I would really apreciate that info also, ive got a
> 2000 ranger with the same issue
> thanks in advance
> cracker_98@hotmail.com

Not at all.

According to my Haynes manual, though, the 2000 model Ranger was a
cross-over.  Some had the pulse vacuum hub locks and some didn't.  If
yours did, the information may be of use to you.

HR.
Old Crow - 30 Dec 2008 10:36 GMT
>> >> A riding buddy of mine had somebody do the head gaskets on his '98
>> >> Ranger
[quoted text clipped - 78 lines]
>
> H.

I gotta change that.  Use walliscrow@yahoo.com
I gave up on hotmail, just use it for IM.  Thanks a lot.

Signature

Old Crow
'82 FLTC 'Pearl'
'87 FLTC 'Fugly'
'61 F-100
BS#133, SENS, TOMKAT, SLOB#13, MAMBM

Rowbotth - 30 Dec 2008 20:56 GMT
> >> >> A riding buddy of mine had somebody do the head gaskets on his '98
> >> >> Ranger
[quoted text clipped - 81 lines]
> I gotta change that.  Use walliscrow@yahoo.com
> I gave up on hotmail, just use it for IM.  Thanks a lot.

This morning  - after a good nights sleep so I was more alert and
conscious - I decided to go look at my truck and see what was going on
for myself.  What I found was:

1) There are three lines connected to the inside of each front wheel.
Two face front; one faces rear.

2) I am pretty sure that the one heading toward the rear of the vehicle
is the hydraulic line with the brake fluid connection.

3) Of the two lines heading to the front of the Ranger from the top part
of the front wheel, it looks like on is electric and the other looks
like a hose - probably your vacuum line?  (Picture your way entitled
"Inside Front Hub from Front".)

4) I tried to trace the two lines.  One goes to a point immediately in
front of the tire and just inside the bumper and if you get on your back
you can see that it appears to plug into a receptacle.  I'd bet that is
the electric control telling the hub to switch in and out of 4WD.  The
other one - the hose- as far as I can tell seems to go to a manifold or
something that has cooling.  This thing is located immediately below the
pulley that is the crankshaft at the front of the engine, and seems to
be mounted to the I-Beam or some other support structure?  It has a
cooler and I cannot find any description nor a photo in either the
Chilton nor the Haynes manuals, but I see the vacuum lines heading for
it and wonder whether it might be related to the vacuum system?  My
Ranger has the 4.0  litre V-6 with the standard 5-speed transmission and
A/C, and I don't know what that cooler would have to do with anything
else.  The A/C rad seems to be in the main engine rad?  Anyway, there is
a photo on its way to you of this thing, entitles "What"

I hope this helps.  Good luck with the repairs.  ( You will fond some
specs on the amount of vacuum required to switch the hub \s in and out
in the Haynes write-up.

HR.
Old Crow - 31 Dec 2008 10:16 GMT
>> >> >> A riding buddy of mine had somebody do the head gaskets on his '98
>> >> >> Ranger
[quoted text clipped - 135 lines]
>
> HR.

Sent you an email last night.  Text seems to indicate a vacuum solonoid back
on the transfer case somewhere.  I'm thinking that there should be a vacuum
supply line to that solonoid. and I'll bet that's what's unhooked.  I'll
have to go crawl under the thing, I guess.

Signature

Old Crow
'82 FLTC 'Pearl'
'87 FLTC 'Fugly'
'61 F-100
BS#133, SENS, TOMKAT, SLOB#13, MAMBM

DanKMTB@gmail.com - 31 Dec 2008 14:01 GMT
I’ve got a 98 Ranger as well, which I bought with inoperable 4x4.  I
did a ton of research on the vac pulse system.  I’ll try to summarize
what I learned.

1) The system is junk.  It debuted in 98 & was phased out to a live
axle version for 2000 (2K was a mix/match year, could have either or).

2) Sometimes when the 4x4 won’t engage through normal use, driving in
reverse for a while (we’re talking hundreds of yards, not a few feet)
will get it to engage.

3) For a while it was very common for people to do live axle swaps
from 2000, 2001ish (forget the year it stopped being a relatively easy
exchange) to get around the vacuum pulse system.

4) After a while of #3, a company by the name of AVM came out with a
manual locking hub for the 98-2000 ranger.  They can be run in
“locked” mode with the transfer case disengaged, giving you the same
result as a live axle swap, with 4x4 engaging right when you engage
the transfer case.  This is nice because you can actually engage the
4x4 when stopped, (stuck) rather than having to anticipate needing
it.  If you know you won’t be using 4x4 for some time (say you’re not
into 4 wheeling and it’s summer) you can switch to “free” on the hubs,
getting slightly better gas mileage.  I personally leave them on
“locked” all winter and whenever I’m off-road, giving me instant-
engaging at the transfer case.  One more fuel conscious or who used
the 4x4 less could leave them free all the time and get out of the
truck to lock them when 4x4 was needed.

5) The hubs are very reasonably priced – from what I recall the pair
costs about what 1 of the junk vac lock hubs cost from Ford.

6) The install is quick and easy.  I installed them on my truck in
about an hour for both.  It was by far the best modification I’ve made
to the vehicle to date.

7) The ranger station forum is a huge help for things like this, and
has a ton more info on the vac pulse system and the AVM hubs.
Personally, I can’t recommend the AVM hubs enough.
DanKMTB@gmail.com - 31 Dec 2008 14:13 GMT
On Dec 31, 9:01 am, "DanK...@gmail.com" <DanK...@gmail.com> wrote:
> I’ve got a 98 Ranger as well, which I bought with inoperable 4x4.  I
> did a ton of research on the vac pulse system.  I’ll try to summarize
[quoted text clipped - 35 lines]
> has a ton more info on the vac pulse system and the AVM hubs.
> Personally, I can’t recommend the AVM hubs enough.

Here's a link showing how the hub swap works.  Should give you an
example how simple it is.
http://therangerstation.com/tech_library/AVM_hub_swap.htm

Also, that article mentions the center caps not fitting over the AVM
hubs.  This must be different depending on the type of wheel you
have.  My stock center caps fit over my AVM hubs just fine.  I don't
have a picture of my front wheels handy, but if you're considering
this route and would like to see pics of the wheel, center cap and AVM
hubs on my truck I could take a couple pics tonight for you.  In the
mean time I can tell you that my front wheels match my rears, and the
rear can be seen in this pic http://picasaweb.google.com/lh/photo/J7-jdYhlR0Smqa--mO-N7w?feat=directlink
or http://tinyurl.com/7qmb9l.  I'd say if you've got a 98 with wheels
that look like those, the center caps should fit fine.

Also, you mention this is a riding buddy.  Perhaps this buddy is into
off-roading?  The pulse lock hubs are particularly susceptible to
mud.  I have been running the AVMs for a couple/few years now, through
all sorts of mud, buried at times, submerged in muddy water more times
than I can count, etc.  I’m not easy on my truck.  At all.  In fact,
in the above linked pic you can see what I refer to as a “tree shaped
body modification”, which I got sliding sideways down a snow bank into
a tree in the woods.  I’ve had failures of control arms, the drive
shaft itself, CV joints, and tires.  I’ve been pulled out of the mud
by other trucks, and with my come-along and chain.  I’ve not had a
single hesitation or failure to engage 4x4 since I installed these
hubs.
Old Crow - 01 Jan 2009 21:02 GMT
On Dec 31, 9:01 am, "DanK...@gmail.com" <DanK...@gmail.com> wrote:
> I’ve got a 98 Ranger as well, which I bought with inoperable 4x4. I
> did a ton of research on the vac pulse system. I’ll try to summarize
[quoted text clipped - 35 lines]
> has a ton more info on the vac pulse system and the AVM hubs.
> Personally, I can’t recommend the AVM hubs enough.

Here's a link showing how the hub swap works.  Should give you an
example how simple it is.
http://therangerstation.com/tech_library/AVM_hub_swap.htm

Also, that article mentions the center caps not fitting over the AVM
hubs.  This must be different depending on the type of wheel you
have.  My stock center caps fit over my AVM hubs just fine.  I don't
have a picture of my front wheels handy, but if you're considering
this route and would like to see pics of the wheel, center cap and AVM
hubs on my truck I could take a couple pics tonight for you.  In the
mean time I can tell you that my front wheels match my rears, and the
rear can be seen in this pic
http://picasaweb.google.com/lh/photo/J7-jdYhlR0Smqa--mO-N7w?feat=directlink
or http://tinyurl.com/7qmb9l.  I'd say if you've got a 98 with wheels
that look like those, the center caps should fit fine.

Also, you mention this is a riding buddy.  Perhaps this buddy is into
off-roading?  The pulse lock hubs are particularly susceptible to
mud.  I have been running the AVMs for a couple/few years now, through
all sorts of mud, buried at times, submerged in muddy water more times
than I can count, etc.  I’m not easy on my truck.  At all.  In fact,
in the above linked pic you can see what I refer to as a “tree shaped
body modification”, which I got sliding sideways down a snow bank into
a tree in the woods.  I’ve had failures of control arms, the drive
shaft itself, CV joints, and tires.  I’ve been pulled out of the mud
by other trucks, and with my come-along and chain.  I’ve not had a
single hesitation or failure to engage 4x4 since I installed these
hubs.

Nah, that's riding, as in motorcycle riding.  We do a bit of fooling around
back in the National Forest during the winter, but we're not what you call
serious off roaders.  He'd just like the 4x4 to work when he's gotta go haul
hay out of his back pasture.
What with the uncorked vacuum port on the manifold, I guessing the
"mechanic" who did the heads just dropped the vac line down where it can't
be seen and forgot about it.  The system worked fine before the engine
repair.

Signature

Old Crow
'82 FLTC 'Pearl'
'87 FLTC 'Fugly'
'61 F-100
BS#133, SENS, TOMKAT, SLOB#13, MAMBM

DanKMTB@gmail.com - 02 Jan 2009 03:31 GMT
> <DanK...@gmail.com> wrote in message
>
[quoted text clipped - 83 lines]
> '61 F-100
> BS#133, SENS, TOMKAT, SLOB#13, MAMBM

I figured riding as in dirt bike riding - myself and my dirt bike
buddies tend to do some serious playing with out trucks as well.  If
it's a simple as reattaching a vac line, do it up and best of luck to
you.  If you do end up needing to replace a hub (as these things fail
often) even down the road, keep the AVM swap in mind.  It's an
improvement on and off road.

Best of luck, and let us know how it turns out.
 
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