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Car Forum / Ford / Ford Trucks / March 2009

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Twin I-Beam Bushings

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Jeff Strickland - 04 Mar 2009 04:50 GMT
My brother has a '94 Bronco, and the right side tire is shaking as he drives
it. Under some conditions, the tire can make contact with the bumper, but at
other times it will clear the bumper by about a quarter inch. (The tires are
oversize, so the tight fit is expected, but the left side tire never touches
the bumper whereas the right side tire can touch when the stars align just
so.)

I think the bushings are toast, but I've not actually done this job before
so I wanted to get a second opinion.

Would somebody tell me what I can expect for parts cost, or for paying a
reasonable mechanic to do the job?

Thanks,
Ulysses - 04 Mar 2009 16:17 GMT
> My brother has a '94 Bronco, and the right side tire is shaking as he drives
> it. Under some conditions, the tire can make contact with the bumper, but at
[quoted text clipped - 10 lines]
>
> Thanks,

I think you are refering to radius arm bushings (insulators) and if that's
the case I don't think what you described would be caused by worn bushings.
First thing I'd check is the wheel bearings and make sure they are not
loose.  Also get the tires rebalanced.

If the Bronco radius arm bushings are like the Explorer and this is the
first time it's been done you may need to drill out the rivets that hold the
plate that the bushings are attached to and replace the rivets with good
machine screws with lockwashers and nuts.  This is generally considered
easier than disassembling the front suspension.  The parts (bushings) cost
around $20-30 maybe.  If you pay someone to do it I'd guess maybe $80-100.
You need the correct sized socket (1/2" drive) and a long breaker bar to get
them off.  If you Google "radial arm bushings" or "radius arm insulators"
you should find several posts.

If the bushings are worn you will probably hear a "clunk" when coming to a
stop.  The bushings usually look worn.  With oversized tires it seems fairly
standard to torque down the wheel bearings more than what the specs say.
Jeff Strickland - 05 Mar 2009 01:35 GMT
>> My brother has a '94 Bronco, and the right side tire is shaking as he
> drives
[quoted text clipped - 22 lines]
> First thing I'd check is the wheel bearings and make sure they are not
> loose.  Also get the tires rebalanced.

Tires balanced. No change.

> If the Bronco radius arm bushings are like the Explorer and this is the
> first time it's been done you may need to drill out the rivets that hold
[quoted text clipped - 12 lines]
> fairly
> standard to torque down the wheel bearings more than what the specs say.

Is the Radius Arm the bar that ties the outboard end of the I-Beam (is it
still an I-Beam in the '94 F Series 4WD?) to the frame at a point basically
under the passenger side footwell?

The truck makes no noises when coming to a stop, but does make a clunk when
you first begin to get underway after completing a full stop. There is a
tech bulletin that states this particular noise comes from the drive shaft
slip-joint, and the noise has been in the truck for a very long time, and
the tire rub is new.

I believe that what is happening is on a Reverse manuver, the tire moves
forward when the truck stops, and this allows the tire to rub the bumper.
I've not studied this theory very much, but that's my instinct. If the tire
can move fore and aft against the trailing-end of the Radius Arm where it
fits into the bushing, and the bushing has finally broken enough to let the
wheel flop around while driving, then I think we're onto something.

I can visualize that problem and the repair action needed.

I was thinking when I initially posted that the front suspension bushings
where the I-Beams tie to the frame rails were going to be my problem. This
truck does not have an A-Arm set up on the front end. It gets a beam for the
left side tire that attaches to the right side frame rail, and another beam
for the right side tire that attaches to the left side frame rail. There is
some manner of stabalizer stuff that keeps all of this stuffl lined up, and
I was expecting a report on the repairs needed here. I had not considered
the radius arms.
lugnut - 05 Mar 2009 20:59 GMT
>>> My brother has a '94 Bronco, and the right side tire is shaking as he

snip

The most likely problem is (are) the radius arm bushings.  The one on the right
side is the one that usually fails since it is next to the muffler and gets
beaten to hell and back there on the rought side of the road anyway.  Another
poster suggested drilling the rivits in the brackets that fasten the brackets to
the frame.  Use bolts to reattach.  You will need some patience and a damn good
drill with a carbide bit to do this.  Around that vintage,  Ford even had a TSB
somewhre along there as a fix for a pop noise in the frame under some
conditions.  If you go that route, make damn sure you get the proper bolt
hardward to hold it together.  Those bolts have to be tight and good enough to
stay that way.

If you do have a pop in the frame, you may want to inspect the area around the
steering gearbox for cracks.  Some did that.  There was a reinforcing kit
installed to repair this.  Sometimes, the gearbox bolts were simply loose and
all was well after tightening.

Another prime area for poping and crackling on them is the front crossmember
rivits.  If there is any indication this is the proble, the only solution is
drilling out the rivits and replacing them with bolts.  Again, these are special
bolts that could be had in a kit at one time.  If you buy  other than the kit,
make sure they are SAE grade 8 nuts, bolts and washers.  Again, they will need
to be tight. Check the torque specs for the bolts and put it to it.

Every one I have ever replaced the bushings on, I found it just as easy to put
it up on the stands and drag out the air tools.  Disconnect the shock and lower
the axle with a jack.  Loosen the bolt that attaches the radius arm to the axle
so it can move.  IT is also recommended to remove the upper spring clip to the
frame so the spring doesn't interfer with pulling the axle forward.  Remove the
large nut at the rear of the radius arm and pull the axle forward out of the
frame bracket.  A come-a-long may be handy for this if you have the truck so it
can't move and something to tie onto.  A long pry bar can also be used to move
the axle forward if you have a helper.  Install new bushings and reverse the
disassembly to put it back together.  Tighten the nut on the rear of the radius
arm befor the one on the front to make sure it is not in a bind.  You will know
when they are tight enough when your 1/2" impact can't go any more.  The washer
on the rear of the arm will bottom against eh shoulder of the arm.  I recommend
you spend a couple of extra bucks and install the urathane bushings.  It helps
the overall handling of the truck and correct a couple of nasty traits like
pulling ir darting when you apply the brakes or hit a rut in the road surface.

For you drive line thump, you need to pull the drive shaft and lube the splines
with a good EP  grease.  That may only silence it for a while before it returns.
Then you have to decide whether you want to repeat the lube process every so
often or replace the front yoke.  Yoke replacement is usually a permanent fix if
it is installed with a good EP grease.  Some yokes come with a zerk fitting to
facilitate periodic lube but, you have to be careful not to overdo it with an
automatic trans.  Keep in mind the U joint has to be disassembled to replace the
yoke.  This would be a good time to replace U joints if they have some miles on
them.  If you have never done a U joint replacement, you would probably be ahead
of the game to pay the local driveline shop to do it.  An unbalanced drive shaft
can loosen your fillings.  Note: this problem  does not occur since the
driveline is not loaded when stopped unless you are a screwball riding the
clutch.

All this sounds like a lot.  Once you get started with the right tools, you
should be able to knock it out in an afternoon if you pace yourself on the adult
refreshments.

Good luck

Lugnut
Jeff Strickland - 06 Mar 2009 00:25 GMT
>>>> My brother has a '94 Bronco, and the right side tire is shaking as he
>
[quoted text clipped - 101 lines]
>
> Good luck

Thanks. My brother just told me that the brackets had already had the rivets
cut off. This should be easy ...
david - 05 Mar 2009 10:42 GMT
> My brother has a '94 Bronco, and the right side tire is shaking as he
> drives it. Under some conditions, the tire can make contact with the
[quoted text clipped - 10 lines]
>
> Thanks,

My fuzzy recollection of my 1989 4WD is that it did not use the Twin I-
Beam; it used a Dana front axle.
Jeff Strickland - 06 Mar 2009 23:33 GMT
> My brother has a '94 Bronco, and the right side tire is shaking as he
> drives it. Under some conditions, the tire can make contact with the
[quoted text clipped - 10 lines]
>
> Thanks,

A pretty easy job in the grand scheme of things. The bushings were toast,
but new ones did not repair the problem. We're looking at a balance problem,
but the tires were balanced earlier in the week with no change in the
symptom set.

My brother drove on the freeway, and I went in a different car to see if
anything was shaking. We switched drivers, and as I drove his Bronco at
70-ish, the coins in the ashtray were about to jump out, but the tires had
no movement that could be seen from the chase car. There was slight movement
of the right front tire that could be coming from the shock -- but the
shocks are Bilsteins and haven't many miles.

The right tire still can move fore and aft enough to strike the bumper. The
tire does not always hit the bumper, it only hits it after backing up and
stopping. When going forward, the tire does not strike the bumper, but in
Reverse it does. I would have thunk replacing the radius arm bushings would
have gotten this under control. The bushings that came out were clearly worn
well beyond the service life, but new bushings did not fix the problem.
Ulysses - 07 Mar 2009 01:40 GMT
> A pretty easy job in the grand scheme of things. The bushings were toast,
> but new ones did not repair the problem. We're looking at a balance problem,
[quoted text clipped - 14 lines]
> have gotten this under control. The bushings that came out were clearly worn
> well beyond the service life, but new bushings did not fix the problem.

I didn't see if you said you checked your wheel bearing (spline) nuts for
tightness.  I installed Warn manual hubs on my '91 Explorer and rather
suddenly the brakes were going screwy and making strange sounds.  It turned
out that the spline nut that came with my new hubs was cracked and became
loose.  The only thing it damaged was the spline washer ($21 from Ford!!!)
and Warn sent me a new nut and told me to torque the nuts according to
specs, then back off as recommended, and THEN tighten it back down to where
it "feels" right.  This may not seem like proper procedure but it seems to
have worked.  I also put a couple of dabs of high-temp silicone on the nuts
to help hold them in place (as recommended by Warn).  The reason I'm telling
you this is because my brakes were so severely effected and it was not clear
just why so it might cause other strange problems too.

I've never done ball joints and I don't know what the symptoms are but some
Broncos have them so you might want to look that up too.
Jeff Strickland - 07 Mar 2009 01:32 GMT
> My brother has a '94 Bronco, and the right side tire is shaking as he
> drives it. Under some conditions, the tire can make contact with the
[quoted text clipped - 10 lines]
>
> Thanks,

My brother just got back from the tire store, and the right front tire was
out of balance by 13 ounces. Three ounces shy of a full pound! I'm pretty
sure this is significant.

If the tire store had taken care of this earlier in the week, we wouldn't
have been busting knuckles all day today.
Ulysses - 07 Mar 2009 03:01 GMT
> > My brother has a '94 Bronco, and the right side tire is shaking as he
> > drives it. Under some conditions, the tire can make contact with the
[quoted text clipped - 17 lines]
> If the tire store had taken care of this earlier in the week, we wouldn't
> have been busting knuckles all day today.

Time to find a new tire store eh?
Nate Nagel - 07 Mar 2009 12:29 GMT
>> My brother has a '94 Bronco, and the right side tire is shaking as he
>> drives it. Under some conditions, the tire can make contact with the
[quoted text clipped - 17 lines]
> If the tire store had taken care of this earlier in the week, we
> wouldn't have been busting knuckles all day today.

I had some off brand tires on the front of my '93 F-150; it had a severe
shake and the LF shock was completely worn out when I bought the truck.
 I replaced the shocks and had the front tires balanced and it was much
better but still the steering wheel would move about 1/2" at highway
speed.  A new set of Michelins fixed it right up.  I'd taken the truck
to a different shop than the one that originally balanced the tires and
asked them to let me know if I really needed new front tires (I knew I
needed new rears; they were old Michelins that were pretty decently
weather checked) and they told me that they simply could not balance
them any better than they had been.  Not sure why that would be unless
someone had used "fix a flat" in them but now it is rock solid stable,
at least up to about 75 MPH (hard to get going any faster with a 300 and
not sure I want to...)

nate

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