>>> Greetings,
>>>
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> Thanks Jeff, but believe me when I say the cap is secure and the inner
> seal is in great shape.
Then you need to pull codes to find out why the light is coming on.
Lots of places pull codes for free. AutoZone formerly allowed you to use
their code reader, but I'm not sure if they still do this. It's worth it to
ask them. In some places, AutoZone employees would actually pull the codes
for you, nothing is easier than that. If you have to use the scan tool and
pull codes yourself, it is very easy.
There is a plug along the bottom of the dash board in the area where the
clutch pedal would be if you had a clutch -- even if you don't have a
clutch, the connector is in the same place. You plug the scan tool in, turn
the ignition to ON, but not START, and wait for the scan tool to list up the
codes.
The Evaporative Emissions Control System (the system affected by the gas
cap) will list a code in the range of P0440 thru P0456. Some of these codes
are electrical failures of solenoids and valves, but most of them describe
physical leaks.
If you can't find a place that pulls codes for free, for the cost of pulling
codes twice, you can buy a very nice scan tool that can be used on any '96
or later car or truck -- you can pull codes for a neighbor or relative some
day. I bought a scan tool for $120, but you can find them for about $90. I
found mine at an auto parts store, but you can get a very good unit brand
new on eBay and probably save a few dollars if you can wait for UPS to show
up at your house. I've seen them at Costco, and WalMart carries some.