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Car Forum / Ford / Ford Cars / October 2006

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Foggy headlamp covers

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46erjoe - 28 Sep 2006 15:19 GMT
The front headlight covers on my 96 Sable have gotten foggy and lost
their original crystal clarity - to the point I think that they are a
DANGER. At night the light is half as bright as other cars on the
road. Didn't FORD realize that this would happen? Probably poor
quality materials that couldn't tolerate solar U-V light. Glass would
have not resulted in this serious problem. Personally I think this is
a RECALL issue.

Anyway, is there a simple way of solving this problem? I've got a good
selection of wetsand paper, buffer etc. but I'm not sure how to
proceed.

Or would it work to just spray clear paint over the lenses?
Sharon K. Cooke - 28 Sep 2006 15:52 GMT
> The front headlight covers on my 96 Sable have gotten foggy and lost
> their original crystal clarity - to the point I think that they are a
[quoted text clipped - 9 lines]
>
> Or would it work to just spray clear paint over the lenses?

The plastic lenses are 10+ years old, and the oxidized surface needs
renewal. Plastic polish works, Bon Ami (make a paste) works, and there
are even "kits" available for this at places like A-Z & W-M.
46erjoe - 28 Sep 2006 18:35 GMT
>> The front headlight covers on my 96 Sable have gotten foggy and lost
>> their original crystal clarity - to the point I think that they are a
[quoted text clipped - 13 lines]
>renewal. Plastic polish works, Bon Ami (make a paste) works, and there
>are even "kits" available for this at places like A-Z & W-M.

Building on what you 2 have said, just for the heck of it, I tried
Brasso. WOW! It worked great. You need to use a little elbow grease
and several applications, but the headlamp covers came out as clear as
glass. I sealed them with a good wax and for added usefulness I coated
them with Rain-X. So, I'm set to go. I can't believe I didn't do this
years ago. They look like new. My wife when she saw them chewed me out
for spending money on buying new headlamps for a 10 year old car. ;->

Pass this info on to anyone who has the same problem.
Backyard Mechanic - 28 Sep 2006 20:11 GMT
> Building on what you 2 have said, just for the heck of it, I tried
> Brasso. WOW! It worked great. You need to use a little elbow grease
[quoted text clipped - 5 lines]
>
> Pass this info on to anyone who has the same problem.

I had the same result with good quality UNSANDED wall tile grout, mixed
as a paste.  No one seems to believe me.

It also acts as a good polish.  And you can also use it like "Barkeepers
Friend" on stove tops and sinks, and tubs.. and obviously to shine
ceramic tile.

And a lifetime supply, as a polish, costs ten bucks

Signature

Yeh, I'm a Krusty old Geezer, putting up with my 'smartass' is the price
you pay..DEAL with it!

Any Name - 29 Sep 2006 02:53 GMT
I've just been using Turtle wax and elbow grease and they come out
great.  For the really clouded one's try a buffing attachment on a
drill and turtle wax.  Cheap and great results.

>> Building on what you 2 have said, just for the heck of it, I tried
>> Brasso. WOW! It worked great. You need to use a little elbow grease
[quoted text clipped - 14 lines]
>
>And a lifetime supply, as a polish, costs ten bucks

Signature

Posted via a free Usenet account from http://www.teranews.com

Mike Hunter - 29 Sep 2006 15:12 GMT
A polymer, like NuFinish, works best to keep lenses clear.  Apply three of
four times annually.

> I've just been using Turtle wax and elbow grease and they come out
> great.  For the really clouded one's try a buffing attachment on a
[quoted text clipped - 18 lines]
>>
>>And a lifetime supply, as a polish, costs ten bucks
dold@XReXXFoggy.usenet.us.com - 29 Sep 2006 17:12 GMT
> glass. I sealed them with a good wax and for added usefulness I coated
> them with Rain-X.

Rain-X is an extremely bad idea for some plastics.
I completely yellowed a motorcycle windshield with Rain-X.
Several applications of Meguiars plastic cleaner and polish over a period
of days got that back to clarity.

Just a couple of weeks ago, I used Meguiars PlastX on a 98 Chevy Metro with
headlight lenses so cloudy that high beam was useless.  Just one easy
application and it was amazingly clear.  I tried the same stuff on a Dodge
D50 pickup with almost no effect.  The Dodge almost looks like the problem
is on the inside of the lens.

Meguiars was on the shelf with the rest of the auto polish at Kragen's.
http://www.meguiars.com/?clear-plastic-care/PlastX-Clear-Plastic-Cleaner-Polish

Signature

---
Clarence A Dold - Hidden Valley Lake, CA, USA  GPS: 38.8,-122.5

46erjoe - 03 Oct 2006 03:42 GMT
>> glass. I sealed them with a good wax and for added usefulness I coated
>> them with Rain-X.
>
>Rain-X is an extremely bad idea for some plastics.
>I completely yellowed a motorcycle windshield with Rain-X.

Thanks for the tip

>Several applications of Meguiars plastic cleaner and polish over a period
>of days got that back to clarity.
[quoted text clipped - 7 lines]
>Meguiars was on the shelf with the rest of the auto polish at Kragen's.
>http://www.meguiars.com/?clear-plastic-care/PlastX-Clear-Plastic-Cleaner-Polish
Mike Hunter - 28 Sep 2006 16:02 GMT
Actually clouded lens are generally a result of poor maintenance and will
occur on any brand that are not properly maintained.
Go to a motorcycle shop and get come of the stuff they use to clean lemon
cycle windshields.  If that does not work use paint rubbing compound.  After
you have the lenses cleared use a polymer polish like NuFinish to keep them
clear.

mike hunt

> The front headlight covers on my 96 Sable have gotten foggy and lost
> their original crystal clarity - to the point I think that they are a
[quoted text clipped - 9 lines]
>
> Or would it work to just spray clear paint over the lenses?
Itsfrom Click - 03 Oct 2006 11:55 GMT
and the lesson is.......protect the headlamp lenses on your new cars (or
after you guys use Brasso & rubbing compound on the old ones).

accessory houses, eBay etc.  have a variety of headlamp protectors:
expensive, molded ones........to self-adhesive sheets.

I found self-adhesive mylar sheets at a local office supply store.....so
just cut sheets to cover front lamps,,,,,,,,easily peeled-out and
replaced if they get nasty.
zwsdotcom@gmail.com - 03 Oct 2006 13:24 GMT
> accessory houses, eBay etc.  have a variety of headlamp protectors:
> expensive, molded ones........to self-adhesive sheets.

Pity it's illegal to put any covering over the headlamps, no?
Jim Northey - 04 Oct 2006 00:29 GMT
>> accessory houses, eBay etc.  have a variety of headlamp protectors:
>> expensive, molded ones........to self-adhesive sheets.
>
> Pity it's illegal to put any covering over the headlamps, no?

And if it's a clear cover, what's the harm?
Jim
Mike Hunter - 03 Oct 2006 15:38 GMT
Clouded lenses are a result of improper preventive maintenance.  Use a
polymer polish on the lenses three of four times a year and they will not
cloud.  We serviced fleet cars for five or more years old, with 300k or more
on the clock, and the lenses look fine because we use a polymer like
NuFinish

mike hunt

> and the lesson is.......protect the headlamp lenses on your new cars (or
> after you guys use Brasso & rubbing compound on the old ones).
[quoted text clipped - 5 lines]
> just cut sheets to cover front lamps,,,,,,,,easily peeled-out and
> replaced if they get nasty.
C. E. White - 04 Oct 2006 13:25 GMT
> The front headlight covers on my 96 Sable have gotten foggy and lost
> their original crystal clarity - to the point I think that they are a
[quoted text clipped - 3 lines]
> have not resulted in this serious problem. Personally I think this is
> a RECALL issue.

Then virtually every manufacturer will need to recall many of their
vehicles. My Sisters '97 Civic has headlights that are practically gray.  I
have two neighbors with Toyotas (one late 90's Camry and one mid-90's
Corolla) with completely fogged over headlights. My SO old '98 Chrysler van
did to (she replaced hers).

Things wear out. If it is unsafe, YOU are responsible. They are not hard to
replace. Should Ford recall your Sable because the brake pads wore out? That
is probably a bigger safety concern than worn out headlight covers.

> Anyway, is there a simple way of solving this problem? I've got a good
> selection of wetsand paper, buffer etc. but I'm not sure how to
> proceed.

New headlights! You can polish the old ones, but without a UV coating, they
will fog back over in short order. There are companies that sell the coating
(or claim to), but I don't think they are worth the trouble.

> Or would it work to just spray clear paint over the lenses?

NO!

Ed
Ford Driver - 04 Oct 2006 23:09 GMT
> > The front headlight covers on my 96 Sable have gotten foggy and lost
> > their original crystal clarity - to the point I think that they are a
> > DANGER.
[snipped]
> > Anyway, is there a simple way of solving this problem? I've got a good
> > selection of wetsand paper, buffer etc. but I'm not sure how to
[quoted text clipped - 3 lines]
> will fog back over in short order. There are companies that sell the coating
> (or claim to), but I don't think they are worth the trouble.

[snipped]

What do you do if the lens is dirty but on the inside of the headlight?
Tom Adkins - 04 Oct 2006 16:53 GMT
> What do you do if the lens is dirty but on the inside of the headlight?

 At this point it's time for new ones. About 2 year ago I purchased new aftermarket
headlamps for a 92 Tempo. They were about $35-40 each. Less than $100 total with new
bulbs. There are some that aren't available aftermarket though.
Jeff - 05 Oct 2006 03:52 GMT
>> > The front headlight covers on my 96 Sable have gotten foggy and lost
>> > their original crystal clarity - to the point I think that they are a
[quoted text clipped - 13 lines]
>
> What do you do if the lens is dirty but on the inside of the headlight?

Take off the lens and clean the inside.

Jeff
Newby - 05 Oct 2006 13:59 GMT
> >> > The front headlight covers on my 96 Sable have gotten foggy and lost
> >> > their original crystal clarity - to the point I think that they are a
[quoted text clipped - 17 lines]
>
> Jeff

Duh!!!

How do you do this when the only access is through the little hole through
which the bulb is inserted?  Is there a special tool?

Thanks.
Sharon K. Cooke - 05 Oct 2006 22:15 GMT
> > >> > The front headlight covers on my 96 Sable have gotten foggy and lost
> > >> > their original crystal clarity - to the point I think that they are a
[quoted text clipped - 25 lines]
>
> Thanks.

It's like washing a bottle. See:
http://faqlight.carpassion.info/hl-general.htm
Newby - 05 Oct 2006 22:34 GMT
> > > >> > The front headlight covers on my 96 Sable have gotten foggy and lost
> > > >> > their original crystal clarity - to the point I think that they are a
[quoted text clipped - 28 lines]
> It's like washing a bottle. See:
> http://faqlight.carpassion.info/hl-general.htm

Thank you.  The link you posted was most helpful.
Mike Hunter - 05 Oct 2006 15:05 GMT
Which do you believe it would be better to use, a saw or a hammer and
chisel, to remove the lens cover from the lamp assembly?   ;)

mike hunt

> "Ford Driver" <wingnut@invalid.net> wrote in message

>>> New headlights! You can polish the old ones, but without a UV coating,
>> they
[quoted text clipped - 9 lines]
>
> Jeff
 
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