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Car Forum / Ford / Ford Cars / November 2006

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Differential Ratio f-250

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gtm23 - 29 Oct 2006 22:18 GMT
2003 f-250 Super Duty. This has a lousy 3.58 or something like that rear
end.  I would like to see about changing it to a 4.11 or so ratio in.
Wondering what I would have to do.  Buy an entire rear end assembly?  Some
portions within?  Where to purchase?  Also. It's 4wd. Do I need to change
the front end too?
Jeff - 29 Oct 2006 22:57 GMT
> 2003 f-250 Super Duty. This has a lousy 3.58 or something like that rear
> end.  I would like to see about changing it to a 4.11 or so ratio in.
> Wondering what I would have to do.  Buy an entire rear end assembly?  Some
> portions within?  Where to purchase?  Also. It's 4wd. Do I need to change
> the front end too?

You're going to have to fix the front end, too. And, you're speedometer will
not be accurate, either.

Jeff
Backyard Mechanic - 29 Oct 2006 23:24 GMT
> You're going to have to fix the front end, too. ..
>
> Jeff

Unless you want your truck 'a little longer'...

Yeah, i know.. that's stretching it!

Signature

Yeh, I'm a Krusty old Geezer, putting up with my 'smartass' is the price
you pay..DEAL with it!

DeserTBoB - 30 Oct 2006 17:30 GMT
>2003 f-250 Super Duty. This has a lousy 3.58 or something like that rear
>end.  I would like to see about changing it to a 4.11 or so ratio in.
>Wondering what I would have to do.  Buy an entire rear end assembly?  Some
>portions within?  Where to purchase?  Also. It's 4wd. Do I need to change
>the front end too? <snip>

Too funny!  Watch this maroon put a 4.10 (Danas don't come in the 4.11
flavor, nimrod) and leave the front a 3.56!

With 3.56, running normal sized (not idiot size) tires, you'll be
running more that 3600 RPM at road speed.  In this day and age, who
the hell would want to do that?
Jeff - 31 Oct 2006 00:20 GMT
>>2003 f-250 Super Duty. This has a lousy 3.58 or something like that rear
>>end.  I would like to see about changing it to a 4.11 or so ratio in.
[quoted text clipped - 8 lines]
> running more that 3600 RPM at road speed.  In this day and age, who
> the hell would want to do that?

Well, he could have different-sized tires up front and in the back. That
would take care of it.

Jeff
DeserTBoB - 05 Nov 2006 01:55 GMT
>>>2003 f-250 Super Duty. This has a lousy 3.58 or something like that rear
>>>end.  I would like to see about changing it to a 4.11 or so ratio in.
[quoted text clipped - 11 lines]
>Well, he could have different-sized tires up front and in the back. That
>would take care of it. <snip>

Not only that, but think of the better gas mileage he'd get from the
truck going downhill all the time!  LMAO!
Bruce L. Bergman - 31 Oct 2006 06:10 GMT
>>2003 f-250 Super Duty. This has a lousy 3.58 or something like that rear
>>end.  I would like to see about changing it to a 4.11 or so ratio in.
[quoted text clipped - 8 lines]
>running more that 3600 RPM at road speed.  In this day and age, who
>the hell would want to do that?

 Probably because he IS running 'idiot tires' now and can't get out
of his own shadow off the line.

 You do have to change the final drive gears at both ends at once -
and they have to match exactly if you will be on semi-solid dirt with
the 4WD engaged to avoid powertrain wrap-up and eventually breaking
something.  If you only lock up 4WD in soft sand or mud conditions,
the ratios can be slightly different (Dana front and Ford rear and an
exact match is not available).

 But 4.10:1 and 3:56:1 are too far apart for this to work, even if
you try staggering tire sizes - If the tires can't slip in the sand
you'll be chewing up whatever is the weakest part in the driveline on
a regular basis, be it u-joints, or yokes, or slip-splines or other
driveshaft or axle parts, or a gear in the transfer case...

 Two comments:  The higher the truck, the easier it falls over - you
quickly reach the point where it looks bitchin', but totally unsafe to
drive because a stiff wind will roll it.  Try not to cross that line -
if you seriously think about stenciling "Bigfoot" on the doors, it's
too late.

 And changing the rear end ratio helps with acceleration when you
change to massive tires - but it does nothing for stopping, and the
tires affect the effective braking ratio the same way...  Upgrade the
brakes, or you'll end up in a steaming heap of trouble the first time
you need to stop Right NOW and you can't.

 --<< Bruce >>--
Jeff - 01 Nov 2006 02:23 GMT
<...>

>  You do have to change the final drive gears at both ends at once -
> and they have to match exactly if you will be on semi-solid dirt with
> the 4WD engaged to avoid powertrain wrap-up and eventually breaking
> something.  If you only lock up 4WD in soft sand or mud conditions,
> the ratios can be slightly different (Dana front and Ford rear and an
> exact match is not available).

Does the manufacturer matter? I think the ratio is determined by the number
of teeth on the gears, so it should not matter who makes them.

>  But 4.10:1 and 3:56:1 are too far apart for this to work, even if
> you try staggering tire sizes - If the tires can't slip in the sand
[quoted text clipped - 7 lines]
> if you seriously think about stenciling "Bigfoot" on the doors, it's
> too late.

If you are going down that route, there are other newsgroups or forums that
are better suited to your needs than this one. Not to say that the people
here aren't excellent.

Jeff

>  And changing the rear end ratio helps with acceleration when you
> change to massive tires - but it does nothing for stopping, and the
[quoted text clipped - 3 lines]
>
>  --<< Bruce >>--
Bruce L. Bergman - 01 Nov 2006 03:43 GMT
><...>
>
[quoted text clipped - 7 lines]
>Does the manufacturer matter? I think the ratio is determined by the number
>of teeth on the gears, so it should not matter who makes them.

 Where the problem comes in with different axle manufacturers and
models is the overall ring gear sizes are different, so while one axle
maker might offer a 4.10 gear, the closest the other maker might get
is a 4.11.  If the two axle's gear ratios are off a hundredth or two
like that it's not a big deal, wheel slip can fix that.

 But if it's off by over a tenth (my estimate of where big trouble
starts, YMMV) like  4.11 in the front and 4.27 in the rear, you start
having trouble with driveline wrap-up - the front wheels go "faster"
than the rear or vice versa.  This builds stress in the driveshafts
and transfer case that gets relieved one of two ways:  Either a tire
slips in the dirt, or something breaks.

Which is why you NEVER lock up 4WD on dry pavement - they can't slip.

 (You hit this mostly in aftermarket 4X4 conversions {IE QuadraVan},
junkyard axles and body swaps - most OEM vehicle manufacturers pick
complimentary axles out of their "parts bins" where they can easily
get several matching ratios at both ends, just to avoid this issue.)

 You get the same effect while turning, even if the final-drive
ratios match perfectly - If you draw out the arcs that the wheels take
on the pavement in a turn, all four wheels are turning at slightly
different rates.  The tighter the turn and the longer the wheelbase,
the more pronounced the effect.

 The front end tires are turning a bit faster than the rear overall
because of the rear axle 'cheat' - this is best seen (it's much more
exaggerated) in turns with a commercial tractor and 40' plus long
semi-trailer, where the tractor has to swing really wide and the
trailer tires barely clear the curb.

 If you crank the turn hard enough with the tractor, you can make the
trailer axle pivot in place, or even go backwards.

   --<< Bruce >>--
Jeff - 01 Nov 2006 04:25 GMT
>><...>
>>
[quoted text clipped - 14 lines]
> is a 4.11.  If the two axle's gear ratios are off a hundredth or two
> like that it's not a big deal, wheel slip can fix that.

But how could the gears be off? The gears have so many teeth. It is the
ratio of teeth on one gear to the teeth on the other gear that counts. One
gear maker is not going to make a gear with say 41 teeth while another will
have 42 teeth. A 4.10 rear end should turn the tires 1 revolution for every
4.1 revolutions the drive shaft turns.

http://auto.howstuffworks.com/differential.htm

>  But if it's off by over a tenth (my estimate of where big trouble
> starts, YMMV) like  4.11 in the front and 4.27 in the rear, you start
> having trouble with driveline wrap-up - the front wheels go "faster"
> than the rear or vice versa. This builds stress in the driveshafts
> and transfer case that gets relieved one of two ways:  Either a tire
> slips in the dirt, or something breaks.

Actually, you get wrapup just when you go around a turn. The back tires take
a shorter distance around than the front ones. ANd on dry pavement going
strait, the wheels will still rotate at slightly different speeds, depending
on air pressure, weight on the tires, speed of acceleration, braking and
wear of the tires.

> Which is why you NEVER lock up 4WD on dry pavement - they can't slip.

Depends on the maker of the 4WD. Some 4WD systems are meant to run on dry
pavement. My '84 AMC Eagle had one that was meant to go on dry pavement.
What matters is whether or not the transfer case allows slippage or not. Of
course, the 4WD system on an AMC Eagle was not designed to handle the same
type of conditions as a truck, and vice versa. The Eagle's 4WD system had
limited slip between the front and rear axles. Many lock up between the
front and rear.

>  (You hit this mostly in aftermarket 4X4 conversions {IE QuadraVan},
> junkyard axles and body swaps - most OEM vehicle manufacturers pick
[quoted text clipped - 12 lines]
> semi-trailer, where the tractor has to swing really wide and the
> trailer tires barely clear the curb.

Or just flip over, especially at high speed.

Jeff

>  If you crank the turn hard enough with the tractor, you can make the
> trailer axle pivot in place, or even go backwards.
>
>    --<< Bruce >>--
gtm23 - 01 Nov 2006 02:32 GMT
So Deser TBoB you are quite the impressive dude are you not? Sorry for livin
that I did not know Dana does not have a 4.11. They do have a 4.10. I guess
that makes me a nimrod. So what are you?    I guess you are just TOO smart
for everyone. In case you did not know the standard ration is 3.73. SO what
the bloody hell do you know about RPM's at road speed in a 4 speed auto
Ford.  OK with the rear end that is in there you are going way over 100mph
to read 3600 in 4th. Now maybe you feel safe driving at that speed in a
pickup and if you do Everybody else should look out cause youl will probably
kill them all.  Or maybe you travel highway in 2nd gear? Basically the truck
revs at 2k at 72 mph or so and this stinks for drivin anywhere but western
Ohio where the only hills are on the bridges that cross the highway. Real
annoying shifting from 3rd to 4th with no load at 70 with moderate hills.
Slightly higher rear end may give a few more revs and cut down on the
shifting annoyance.
And by the way they are stock tires 255 16's

Thank you Bruce for at least being civil.

> >2003 f-250 Super Duty. This has a lousy 3.58 or something like that rear
> >end.  I would like to see about changing it to a 4.11 or so ratio in.
[quoted text clipped - 8 lines]
> running more that 3600 RPM at road speed.  In this day and age, who
> the hell would want to do that?
newbie2@aohell.com - 01 Nov 2006 04:11 GMT
I have a 1994 F-350 4x4 and I looked into that already (I wanted yo
put dualies on my truck). You would have to change both the front &
rear axle, OR change the ring & pinion in your existing axles. If you
have both front & rear disc brakes, it could be more than 2k (just for
the parts). In either event, you are looking at spending way more than
$2,000. I don't think that Dana  was installed on 2003's. In any
event, unless you have $ to burn, you had probably forget about
switching out your axles. Just my 2 cents.

==============================================

>2003 f-250 Super Duty. This has a lousy 3.58 or something like that rear
>end.  I would like to see about changing it to a 4.11 or so ratio in.
>Wondering what I would have to do.  Buy an entire rear end assembly?  Some
>portions within?  Where to purchase?  Also. It's 4wd. Do I need to change
>the front end too?
 
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