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Car Forum / Ford / Ford Cars / March 2008

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Brake Drum adjusting?

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Eric L. Hulliberger - 23 Feb 2008 19:19 GMT
Hey guys - I was a Ford man for 14 years, but then I got a good deal on
an '03 Mazda Protege, maybe my downfall...there is no Mazda group and
Ford enthusiasts in this NG seem to know a lot more about car issues
then anybody else.

Anyway, I have had nothing but issues with the brake feel and firmness
and pedal height with this car.  It has drums in the rear, and it seems
like they go out of 'adjustment' so quickly.  It is an automatic, I
always use the e-brake to keep it from seizing, I know the trick about
driving in reverse and hitting the brakes hard, supposedly adjusting
them.  None of this seems to work.  I am constantly pulling the drums
and adjusting the ratchet to snug up the shoes then sliding the drum
back on and making sure there is a little drag ensuring good pedal
height and brake feel.  It works for about 5000 miles but then the
brakes start to feel 'limp' again and if I pull the wheels and spin the
drums they will spin and spin with no slight drag at all.  What is the
deal, I never had this problem with any of my Fords, but I have a lot
invested in this car and hate to part with it just because of the
brakes.  

Any ideas or thoughts on this?

Thanks, Eric
Mike hunt - 23 Feb 2008 23:00 GMT
My guess is you do not drive in situations where you must "back up" very
often?   Modern cars have self adjust brakes that "adjust" themselves when
one applies the brakes. after backing the vehicle.

> Hey guys - I was a Ford man for 14 years, but then I got a good deal on
> an '03 Mazda Protege, maybe my downfall...there is no Mazda group and
[quoted text clipped - 19 lines]
>
> Thanks, Eric
Robert Sveinson - 23 Feb 2008 23:28 GMT
> My guess is you do not drive in situations where you must "back up" very
> often?   Modern cars have self adjust brakes that "adjust" themselves when
> one applies the brakes. after backing the vehicle.

Some also adjust the rear brakes when you engage the
hand brake/parking brake.

>> Hey guys - I was a Ford man for 14 years, but then I got a good deal on
>> an '03 Mazda Protege, maybe my downfall...there is no Mazda group and
[quoted text clipped - 19 lines]
>>
>> Thanks, Eric
Jeff - 23 Feb 2008 23:38 GMT
> My guess is you do not drive in situations where you must "back up" very
> often?   Modern cars have self adjust brakes that "adjust" themselves when
[quoted text clipped - 23 lines]
>>
>> Thanks, Eric

The OP said, "It is an automatic, I always use the e-brake to keep it
from seizing, I know the trick about driving in reverse and hitting the
brakes hard, supposedly adjusting them."

Careful reading of the post would tell one that not only does the OP
know about this, but he does back up and apply the brakes.

Jeff
Mike hunt - 23 Feb 2008 23:44 GMT
What part of often enough did you not understand, once a week or ten times?
LOL

>> My guess is you do not drive in situations where you must "back up" very
>> often?   Modern cars have self adjust brakes that "adjust" themselves
[quoted text clipped - 32 lines]
>
> Jeff
Jeff - 24 Feb 2008 00:03 GMT
> What part of often enough did you not understand, once a week or ten times?
> LOL
[quoted text clipped - 34 lines]
>>
>> Jeff

Only a twit make a reply asking "what part of often enough did you not
understand...?" when he did not even use the words "often enough." Nor
did you make a reference to once a week or ten times.

When he asked for thoughts on this, he meant from someone who is
actually able to think.

Jeff
Mike hunt - 24 Feb 2008 00:21 GMT
DUH.   Stiill a bit show I see  "My guess is you do not drive in situations
where you must "back up" very  often?"

>> What part of often enough did you not understand, once a week or ten
>> times? LOL
[quoted text clipped - 46 lines]
>
> Jeff
I. Care - 24 Feb 2008 01:13 GMT
> .there is no Mazda group

these groups show up at my ISP

rec.autos.makers.mazda

free.autos.mazda
Signature

I. Care
Address fake until the SPAM goes away ;-}

Mary Jane Hulliberger - 24 Feb 2008 17:26 GMT
Actually I came to this NG as i believe as a lot of brake components and
other things are very similar to the last Ford i owned.  I know my 95
Escort was a collaboration of Ford/Mazda.  The drum brakes are almost
identical but I never had a prob with the Escort drums.  The Mazda
groups seemed pretty dead, while this Ford group is always busy.

Eric
Mary Jane Hulliberger - 24 Feb 2008 17:23 GMT
Guys - I didn't intend to start a war here, I am sorry if I did.  I just
wanted some honest advice, when I owned all my Fords I always came to
this group with Q's about one thing or another, I truly trust the
knowledge of you guys over even the local mechs in my area.  I am
writing from my mom's machine but it is me.

Eric
Mary Jane Hulliberger - 24 Feb 2008 17:21 GMT
Actually I do apply the brakes hard every time I back out of my driveway
each morning ever since this started happening about 2 years ago.  The
springs and adjuster are very clean and shiny since I clean the hardware
every time I pull the drums to adjust the shoes.  And I do apply the
e-brake each and every time I park it.  Guess it is habit, I owned
sticks from 1989 to 2003.
Chuck - 04 Mar 2008 19:07 GMT
It's quite possible that the automatic adjusters just don't work. Usually,
this is because they need disassembly and cleaning.
On older vehicles, or one that get exposed to water on the road, it's not an
uncommon problem.

> Actually I do apply the brakes hard every time I back out of my driveway
> each morning ever since this started happening about 2 years ago.  The
> springs and adjuster are very clean and shiny since I clean the hardware
> every time I pull the drums to adjust the shoes.  And I do apply the
> e-brake each and every time I park it.  Guess it is habit, I owned
> sticks from 1989 to 2003.
Eric L. Hulliberger - 05 Mar 2008 02:50 GMT
Interesting development to this thread, last Thursday while driving I
started smelling an acrid burning odor and once I parked it I noticed
the left front wheel was damn near burning hot.  It was colder than hell
and snowing like crazy and I didn't feel like screwing with it so I
limped it to a trusted mechanic I know that I use when I can't figure
something out or don't want to get into a mess.  Turns out my left front
caliper was seized up on the disc and he said it has probably been
building for a long time before I finally smelled the burnt brake pad
smell.  

He showed me the ripped dust boot that covers the piston, how in the
hell does that happen?  I do live in the rust belt and we have a lot of
potholes up here in Michigan now, but in 19 years of driving I have
never had a caliper boot rip, especially on car only 4-5 years old.  

So, he noticed the right caliper boot was starting to develop a tiny
tear as well so he ended up replacing both calipers and of course the
discs and a new set of premium pads and what do you know?  The spongy
and low feeling brake pedal is gone completely.  He is guessing the
brake fade from overheated brakes was so bad from the pads riding on the
disc that I was getting a mushy pedal.  Now I just adjusted the rears 2
weeks ago so I'll see how it goes, but the brakes feel now almost like
they did when I drove it off the lot brand new in Nov. 2003.  

Thanks for all the responses,
Eric
Shawn - 24 Feb 2008 00:32 GMT
> My guess is you do not drive in situations where you must "back up" very often?   Modern cars have self adjust brakes that
> "adjust" themselves when one applies the brakes. after backing the vehicle.

I have a long (often ice coated driveway) & I usually get a nice fresh rear brake
adjustment every morning when I back up my Ranger to go to work. The icy
conditions sometimes sends me into the snowbank then my rear bumper gets an
adjustment.
Paul of Dayton - 24 Feb 2008 19:05 GMT
Eric -

i have been working with drum brakes as a hobbiest "shade tree" mechanic
for... umm, a long time.  The design hasn't changed much in 40 years.
Perfectly set up, drums should never have drag until applied.  Part of the
beauty of the design is that they self-apply, the rotation of the wheel
actually pulls the shoe tighter.

The only way I can accurately  judge if drums are working is to carefully
and safely raise the wheel, spin it, and step on the brake.  If it stops,
all is good.  This was quite easy on RWD cars, provided you raised both
wheels and used jack stands.

If your brakes are mushy, I suspect something else may be the actual cause.
Perhaps an all-around bleeding would help.  The front brakes do most of the
stopping, anyway.  Do they check out OK?

Hope this is helpful...

PoD
Eric L. Hulliberger - 25 Feb 2008 00:02 GMT
PoD - Thanks for your thoughts.  When I tighten up the drums, I do get a
higher pedal and more 'friction' feel.  Somebody once told me back about
1990 when I put my first set of brakes on my first car that after
putting on shoes you should adjust them so that there is a slight drag
after you get the wheel back on and spin it.  I have always gone by this
principle, and but that car cost me $700 and was a real winner so brake
feel wasn't as important as when you are driving a car you paid $12,000
for.  The fronts are going to need to done probably in a year or so,
they seem to last about 3 or 4 years, it has alloys so I can visually
see discs are slightly grooved as would be expected with probably 25,000
on them, but pads look nice and thick still.  This car has never had
calipers or wheel cyl, or master cyl opened so I can't imagine it needs
to bled, but who knows, you might be right there.  Once the weather gets
above freezing around here, I might get a buddy over and pop open the
calipers and wheel cyl and bleed them.  

Thanks, Eric
Paul of Dayton - 25 Feb 2008 00:58 GMT
Eric, I had another thought about your symptoms as I was out running
errands.

I had a 1984 Thunderbird - front disc, rear drum.  I loved it and kept it
for years.  Oddly, it ran thru tires, especially on front.  Everything
checked out in the suspension and body and stuff so I chalked it up to
having the V8 when it was designed for a lighter motor.

A few years later I realized that, any time I had made a sudden stop, the
front wheels locked and I had a skid.  Much digging later, I found the rear
brake cylinders were frozen and moved just enough to engage the drums when
freshly adjusted as you have described but was worthless after the shoes
wore down.  I finally had someone hit the brake for me while I watched the
pistons.

I suspect the car never had working rear brakes because the difference in
feel was very noticeable once I replaced the rear cylinder assemblies.

Just be sure whoever is helping is light on the brake pedal because, if they
are ok, they won't be after a hard application with no drum on.

Hope it helps!

Paul
Eric L. Hulliberger - 26 Feb 2008 02:33 GMT
Thanks Paul- I actually made that mistake once in about 1991 when I
wanted to see if my rear wheel cylinders were frozen or not and I pulled
the drums and had somebody hit the brakes, and BOOM out came the
pistons, had to have it flat bed towed to a brake shop...I kind of
wondered about my wheel cyl, I am going to try your idea this weekend,
supposed to be 45 on Sunday so that should be warm enough...

Eric
Shawn - 26 Feb 2008 19:51 GMT
> Thanks Paul- I actually made that mistake once in about 1991 when I
> wanted to see if my rear wheel cylinders were frozen or not and I pulled
[quoted text clipped - 4 lines]
>
> Eric

The pedal should never be pressed when drums & shoes are not present.
Eric L. Hulliberger - 28 Feb 2008 02:29 GMT
Found that out the hard way in with my 85 Escort, had to have it towed,
I couldn't even force the pistons back in...
SRN - 24 Feb 2008 19:57 GMT
>I got a good deal on
> an '03 Mazda Protege, maybe my downfall...there is no Mazda group

There are lots of Mazda forums on the web. Here are a few:

www.mazda626.net
www.mazdaforum.com
www.mazda247.com
www.mazdaworld.org
www.coremazda.com/forums
Eric L. Hulliberger - 25 Feb 2008 00:03 GMT
Reason I came back to this group is because there are a lot of
knowledgeable people here that I always relied on for work I did on my
past Fords...and I figured well brakes are brakes...

Eric
Rodan - 25 Feb 2008 01:17 GMT
I came back to this group because there are a lot of
knowledgeable people here that I always relied on for
work I did on my past Fords...and I figured well brakes
are brakes...
____________________________________________

If the star-wheel jackscrews in the brake adjusters
are different for left and right wheels, and if they
are swapped, backing up will loosen the brakes.

It doesn't hurt to check.

Good luck.

Rodan.
Eric L. Hulliberger - 26 Feb 2008 02:35 GMT
Rodan - they actually aren't starwheels, unfortunately.  My last 2 cars
have these jacked up ratchet mechanisms, where two slightly cogged gears
go together on differing angles and meet each other, but man when you
try to adjust those with screwdriver it can sometimes be maddening to
get them together right where you want them!!
Steve R. - 25 Feb 2008 02:12 GMT
> Reason I came back to this group is because there are a lot of
> knowledgeable people here that I always relied on for work I did on my
> past Fords...and I figured well brakes are brakes...
>
> Eric

When I adjust brake, especially after installing new shoes, they are
adjusted for a slight drag, as you have done. After that I apply the brakes
really hard. This centres the shoes, so that they are reasonably concentric
with the drum. The adjustment is then rechecked.

Steve R.

Signature

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Eric L. Hulliberger - 26 Feb 2008 02:38 GMT
Steve - do you put the wheels back on and drive, then apply brakes hard,
then come back and jack car back up?

Or, do you just get in the car with rear wheels still off and just hit
brakes hard then check drum adjustment?

Thanks, Eric
Steve R. - 26 Feb 2008 05:32 GMT
> Steve - do you put the wheels back on and drive, then apply brakes hard,
> then come back and jack car back up?
[quoted text clipped - 3 lines]
>
> Thanks, Eric

The drum needs to be firmly in place, so either the wheels need to be on, or
you can use spacers under the nuts. Most of the time that's all that needs
to be done. New brake shoes need to bed in a bit, so you will soon know if
they are not adjusting. I have been doing my own repairs for 1/2 a century.
When I do a brake job, the hand brake will easily hold on a 30 degree slope.
The only thing I ever farm out is some tire changing, and crankshaft
grinding. For a few years I was a full time motorcycle mechanic, doing
Harleys, Hondas, and Brit bikes.

Steve R.

Signature

Reply address munged to bugger up spammers

Jim Warman - 25 Feb 2008 01:54 GMT
is the self adjuster mechanism intact and functiong?

> Hey guys - I was a Ford man for 14 years, but then I got a good deal on
> an '03 Mazda Protege, maybe my downfall...there is no Mazda group and
[quoted text clipped - 19 lines]
>
> Thanks, Eric
Eric L. Hulliberger - 26 Feb 2008 02:36 GMT
Jim - yeah, I keep the adjusters lubed up good and they come apart and
fit back together real easily and loosely, but I just wonder how well
they might be working once the drums are on and the brakes are applied.
 
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