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Car Forum / Ford / Ford Cars / March 2008

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HELP! 1996 Mustang GT Will Not Start! (LONG Description of a WEIRD     Problem....)

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EADGBE - 03 Mar 2008 00:27 GMT
Hello Everyone:

I have a 1996 GT, 5-speed manual transmission.

A couple of months ago, I noticed that my car wouldn't start. When you
turn the key, all you would hear is a click (I am assuming it is the
starter solenoid). Then, if you turn the key again and again,
sometimes you get lucky and the car starts right up as if there were
nothing wrong at all!

I had my battery and starter tested. Battery was bad, but starter was
good. Just to be safe, I replaced BOTH items, and I made sure that all
connections to the starter and battery were clean and VERY tight.

Car did fine for a while, and then the non-start problem reappeared.

This time I removed the ignition key lock cylinder and sprayed inside
the steering column with a generous amount of electronic contact
cleaner.

I put the car back together and it started very regularly after that.
Maybe once in a GREAT while it wouldn't start, but simply turning the
key a second time would make the car fire up right away.

It might be my imagination, but I believe the problem happens more
often in warmer weather.

Well, now my car absolutely REFUSES to start. I just get the click
when I turn the key. NOTHING else. It WILL NOT turn over at all.

Honestly, I am out of ideas here!

Is there a part that commonly fails on cars this old?

Could it be the ignition switch under the dash?

Is there a switch connected to the clutch pedal? Something else?
(INTERESTING NOTE: When my car was healthy, I could start it even if
my foot was OFF of the clutch pedal.)

I am really tired of dealing with this. What could possibly be wrong
with my car?

Many, many thanks in advance....
Jeff - 03 Mar 2008 00:40 GMT
> Hello Everyone:
>
[quoted text clipped - 9 lines]
> good. Just to be safe, I replaced BOTH items, and I made sure that all
> connections to the starter and battery were clean and VERY tight.

Why would replacing a good starter be the "safe" thing to do?

> Car did fine for a while, and then the non-start problem reappeared.
>
> This time I removed the ignition key lock cylinder and sprayed inside
> the steering column with a generous amount of electronic contact
> cleaner.

Cool. Now, if there is any wires with bad insulation, they will be sure
to short out.

> I put the car back together and it started very regularly after that.
> Maybe once in a GREAT while it wouldn't start, but simply turning the
[quoted text clipped - 5 lines]
> Well, now my car absolutely REFUSES to start. I just get the click
> when I turn the key. NOTHING else. It WILL NOT turn over at all.

My nephew is the  same way. He just pouts, folds his arms and refuses to
do things. Kind of funny, really.

> Honestly, I am out of ideas here!

It sounds like it is a bad contact someplace. I would charge the battery
with a battery charger, to make sure it has a good charge. I would clean
all the connections, like the ones on the battery terminals. Also, make
sure your battery and alternator are good.

> Is there a part that commonly fails on cars this old?
>
[quoted text clipped - 3 lines]
> (INTERESTING NOTE: When my car was healthy, I could start it even if
> my foot was OFF of the clutch pedal.)

If you're getting a clicking sound, I think that indicates that the
ignition switch is working.

> I am really tired of dealing with this. What could possibly be wrong
> with my car?
>
> Many, many thanks in advance....

Good luck.
Rodan - 03 Mar 2008 06:43 GMT
"EADGBE" wrote:           (1996 GT, 5-speed manual)

A couple of months ago my car wouldn't start until you turned the key many times.
When you turned the key, all you would hear is a click (I am assuming it is the
starter solenoid).

I replaced the battery and the starter and tightened all connections.   It started
fine for a while, then the non-starting problem reappeared.   I removed the ignition
key lock cylinder and sprayed inside the steering column with a generous amount
of electronic contact cleaner.    It started regularly after that.

Now it again will not start. I just get the click when I turn the key. It WILL NOT
turn over at all.      Could it be the ignition switch under the dash?     What could
possibly be wrong with my car?
____________________________________________________

The first suspicion of a starter solenoid problem was a good guess.   Follow it up.

It's an electrical problem, so cleaning the key lock cylinder does nothing to help.

It's probably not the ignition switch, because it does make the solenoid click.

Good luck.

Rodan.
lugnut - 03 Mar 2008 14:05 GMT
>Hello Everyone:
>
[quoted text clipped - 40 lines]
>
>Many, many thanks in advance....

The problem you describe sounds like a solenoid problem.
Your car may actually have 2.  There may be one mounted on
the fender and another on the starter.  Since you have
replaced the starter and the solenoid almost always comes
mounted on the starter, I would replace the one on the
fender.  Probably cost less the 20 bucks and take about 10
minutes if you have to read the directions once you find it.
The positive battery cable should attach to it.  The other
side goes to the one on the starter.

Lugnut
C. E. White - 03 Mar 2008 15:58 GMT
>>Hello Everyone:
>>
[quoted text clipped - 58 lines]
>
> Lugnut

Don't forget the possibility of a bad flywheel. I've seen flywheels
with chipped teeth that will act like this as well. Easy to diagnose
since this is a manual. When you get the hard "click," put the car in
fifth gear and roll it a few feet forwards or backwards to move the
flywheel to a different set of teeth, and then try to start the car.

Ed
Bob Urz - 03 Mar 2008 16:19 GMT
> Hello Everyone:
>
[quoted text clipped - 40 lines]
>
> Many, many thanks in advance....
Ill relay one problem i have had, but it may not apply to you.
I had the same trouble on my 93 taurus. It has no external battery
switching. The battery hot direct to the starter and a control wire
from the ignition switch.

What happened was the spade contact on the switch wire going to the
starter solenoid was loose and had crud on it. At times it would not
turn over. Pushing it on and off would make it go.

Bob
EADGBE - 04 Mar 2008 23:56 GMT
Well, I *think* I found and solved the problem.

It was the small pigtail wire to the starter.

This apparently is the wire from the ignition switch.

When I replaced the starter, I installed automotive
electrical plugs on the starter's switch wire and the
wire from my car's wiring harness.

The type of plug I installed was the typical
"bullet" male plug with the matching socket.

Although I crimped AND soldered both male and
female plug parts onto the wires, and although the
male plug was still plugged in, it was apparently
not quite plugged in enough.

I pushed the bullet plug in a bit further, and I was
able to start the car with no problems.

Just to make sure, I gently crimped the socket to
make it a bit tighter on the bullet plug and then
re-connected the bullet.

Thanks for all the help!  I really hope that I have
solved this nagging problem this time.
 
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