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Car Forum / Ford / Ford Cars / April 2009

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Front disc brakes, 94 TBird

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Wilfred Xavier Pickles - 21 Apr 2009 00:19 GMT
I'm gonna inspect the brakes, maybe have the rotors turned, so I pull the
front wheel.

The pc svc. manual instructs:

Remove lower disc brake caliper locating pin.
Rotate front disc brake caliper approximately 90 degrees away from anchor assembly.
Slide front disc brake caliper away from front disc brake caliper anchor plate until
front disc brake caliper disengages from upper disc brake caliper locating pin.

Another manual sez a Torx T-40 will allow removal of the pin. A T-40 feels way
too loose. It *feels* like a 1/4" hex-drive is in the ballpark, but it looks
like a Torx. Of course, it's tighter than the proverbial cat's arse, even
after much liquid-wrench.

If anybody knows what tool will properly/safely break such fastener, i'd
appreciate hearing. I've tried all the normal stuff. Hesitate to use an
allen wrench, fear it'll strip.

 Thanks,
 Wilfred
Alan Mac Farlane - 21 Apr 2009 01:08 GMT
Wilfred Xavier Pickles wrote:.
> Another manual sez a Torx T-40 will allow removal of the pin. A T-40 feels way
> too loose. It *feels* like a 1/4" hex-drive is in the ballpark, but it looks
> like a Torx. Of course, it's tighter than the proverbial cat's arse, even
> after much liquid-wrench.
>   Thanks,
>   Wilfred

I think the torx wrench looks like an allen wrench, cept it has 6 or 8
points in it for more grip surface.

In either case, you can go down to the parts store and pick up a proper
sized torx stem on sayyyy a 1/2 inch drive socket ... pop it on your
socket wrench how ever that will fit in the job situation, and even if
you have to use a breaker bar and lean on it a little bit ... it will
come right out.  Listen for the crack of a safe release ... if it moves
and not talk ... might be more problems going on that gargage mechanic
will not touch for lack of knowledge and tools ... that sometimes only
ford has these tools.

sumbuddie hopes that helps

:?
Steve Stone - 21 Apr 2009 14:00 GMT
> Another manual sez a Torx T-40 will allow removal of the pin. A T-40 feels way
> too loose. It *feels* like a 1/4" hex-drive is in the ballpark, but it looks
> like a Torx. Of course, it's tighter than the proverbial cat's arse, even
> after much liquid-wrench.

A T-40 is the right size. Perhaps the wrong tool has been used in the
past, enlarging the opening?
Maybe time to replace the pins with new ones ?

Steve
95 T-Bird LX 4.6
Wilfred Xavier Pickles - 21 Apr 2009 20:46 GMT
>A T-40 is the right size.

For yours, maybe.

A T-45 grabs a little on mine, but probably not enough to break the threads.
Maybe (perhaps, and if the moon is in the right position) it's a T-50.

>Perhaps the wrong tool has been used in the
>past, enlarging the opening?

Doesn't seem likely. Last work was pad replacement by a pro-brakeman 20k
mi. ago. No apparent problem. It doesn't look mangled.

>Maybe time to replace the pins with new ones ?

Maybe time to buy a properly designed and engineered cah-cah, if one existed
in time and space.

W
 
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