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Car Forum / Ford / Ford Cars / March 2006

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94 taurus vacuum hose problem

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twobirds - 15 Mar 2006 06:43 GMT
94 taurus wagon 3.0 V6.  There is a tube coming from the fuel injection
stuff that runs to the exhaust manifold.  There is a small metal tube coming
from that to a rubber tube and that leads to the DPFE EGR sensor. (part
number F2SE-9J460-AA)

I was climbing a steep hill on Saturday when the vacuum hose popped off.
Since then, any time I accellerate, the vacuum hose pops off.

I was thinking that the only thing that might cause this is excessive
exhaust back pressure.  That made me think perhaps a plugged catalytic
converter.  -  Well, this car has two catalytic converters and there seems
to be unrestricted exhaust flow at the tailpipe (I have no way to test the
pressure, but there seems to be ample flow of exhaust coming from the pipe)

The car seems to have enough power, but the exhaust flowing out of that
little metal tube is quite loud.  Further, the only problem with the cars
performance I've noticed so far is an inability to adjust to normal idle
when comi8ng to a stop.  It bounces back and forth from 500 to about 1000
RPM two or three times when I come to a stop.

Could there be any other cause than plugged catalytic converters?
ShoeSaleman - 15 Mar 2006 08:14 GMT
> 94 taurus wagon 3.0 V6.  There is a tube coming from the fuel injection
> stuff that runs to the exhaust manifold.  There is a small metal tube coming
[quoted text clipped - 17 lines]
>
> Could there be any other cause than plugged catalytic converters?

Put a small hose clamp on it.
Tom Adkins - 15 Mar 2006 14:23 GMT
> 94 taurus wagon 3.0 V6.  There is a tube coming from the fuel injection
> stuff that runs to the exhaust manifold.  There is a small metal tube coming
[quoted text clipped - 17 lines]
>
> Could there be any other cause than plugged catalytic converters?

 The hoses are silicone. Although very durable they sometimes get soft and lose their
"grip". There is a slight amount of pressure in them. Try replacing the hose, I would
suggest both. Don't use regular rubber tubing, it won't last 10 minutes. The silicone
hoses is pricy compared to regular hose and used to be a dealer only item. I'm sure
that parts stores carry it by now, but maybe not.
Backyard Mechanic - 15 Mar 2006 15:03 GMT
And replace your IAC valve...  mind the mfr and shop around, none of us
here seem to think highly of 'Wells" brand. (probably because they
screwed the pooch on their TFI ignition modules.)

>> 94 taurus wagon 3.0 V6.  There is a tube coming from the fuel
>> injection stuff that runs to the exhaust manifold.  There is a small
[quoted text clipped - 26 lines]
> hose and used to be a dealer only item. I'm sure that parts stores
> carry it by now, but maybe not.

Signature

Yeh, I'm a Krusty old Geezer, putting up with my 'smartass' is the price
you pay..DEAL with it!

ShoeSaleman - 15 Mar 2006 19:51 GMT
>> 94 taurus wagon 3.0 V6.  There is a tube coming from the fuel injection
>> stuff that runs to the exhaust manifold.  There is a small metal tube
[quoted text clipped - 28 lines]
> to regular hose and used to be a dealer only item. I'm sure that parts
> stores carry it by now, but maybe not.

IIRC that hose is not only silicon but VERY THICK. I seriously doubt you
 could get it anywhere but the dealer. I forgot to add, get a clamp
made for silicon, it will not have the grooves in it for the screw, it
will be smooth all the way around on the inside. OR just use a nylon
wire tie, that would probably give you the extra little grip it needs to
stay on.
twobirds - 16 Mar 2006 03:04 GMT
> IIRC that hose is not only silicon but VERY THICK. I seriously doubt
>   you could get it anywhere but the dealer. I forgot to add, get a
[quoted text clipped - 3 lines]
> wire tie, that would probably give you the extra little grip it needs
> to stay on.

I hose clamped it on and the hose exploded.  I guesse I have excessive
exhaust back pressure.  I really don't understand it, though.  I've been
through plugged catalytic converters before and the vehicle lost power.
This car has not done that and is, in fact, running well.  The only problem
seems to be that this hose won't stay put and when it is disconnected, the
car doesn't run quite as well as when it is connected. (oh, and it is quite
noisy when it is disconnected).
ShoeSaleman - 16 Mar 2006 04:02 GMT
>>IIRC that hose is not only silicon but VERY THICK. I seriously doubt
>>  you could get it anywhere but the dealer. I forgot to add, get a
[quoted text clipped - 11 lines]
> car doesn't run quite as well as when it is connected. (oh, and it is quite
> noisy when it is disconnected).

omg your kidding!? exploded? maybe it was split already and thats why it
wouldn't stay on?. does it go to the exhaust or egr...refresh my mem
plz. does it make load noises at idle too? or just going down the road?
twobirds - 16 Mar 2006 05:17 GMT
>>> IIRC that hose is not only silicon but VERY THICK. I seriously doubt
>>>  you could get it anywhere but the dealer. I forgot to add, get a
[quoted text clipped - 18 lines]
> it wouldn't stay on?. does it go to the exhaust or egr...refresh my
> mem

There is a metal pipe (maybe three quarter inch tubing or so) leading from
the fuel injection to the exhaust manifold (or maybe it is from the exhaust
to the fuel injection?)  In that pipe is a smaller pipe with a bulged
nipple.  On that is a rubber vacuum line that leads to the DPFE EGR Sensor
(this is not to the EGR Valve but two feet away on the pulleys side of the
motor)  That wont stay connected to the smaller pipe with the bulged
nipple... and that is the rubber vacuum hose that burst when clamped.

> plz. does it make load noises at idle too? or just going down the
> road?

It's only noisy when accelorating.  In fact, it is almost impossible to make
it noisy when revving it in park.  It has to be under load (transmission
engaged and accelerorating) to make it noisy.

The hose was in good shape before it exploded.  I had it off the car and
looked it over thoroughly.

Finally, I happen to own two 94 Taurus's.  One is the wagon that is having
the problem and the other is a sedan with the same 3.0 motor.  I inspected
the rubber vacuum hose on both vehicles and both are equally "loose" on the
nippled pipe.  Neither had any sort of a clamp holding the vacuum tube to
the nippled pipe but both have a clamp holding it to the DPFE EGR Sensor.
Tom Adkins - 16 Mar 2006 14:16 GMT
>>>>IIRC that hose is not only silicon but VERY THICK. I seriously doubt
>>>> you could get it anywhere but the dealer. I forgot to add, get a
[quoted text clipped - 42 lines]
> nippled pipe.  Neither had any sort of a clamp holding the vacuum tube to
> the nippled pipe but both have a clamp holding it to the DPFE EGR Sensor.

 That sure sounds like high backpressure in the exhaust. I would think you would also
have other drivability concerns though. ???
 I was thinking plugged EGR port, but even then.....naah. Let us know what you find out.
twobirds - 27 Mar 2006 05:26 GMT
>   That sure sounds like high backpressure in the exhaust. I would
> think you would also have other drivability concerns though. ???
>   I was thinking plugged EGR port, but even then.....naah. Let us
> know what you find out.

It was the catalytic converters.  I guesse enough exhaust was blowing
through that little pipe that the motor could still breath enough to run
well.

The rear converter was severely restricted, but the front one wasn't all
that bad.  - Anyway, problem solved.  Thanks for the replies.
ShoeSaleman - 27 Mar 2006 12:33 GMT
>>  That sure sounds like high backpressure in the exhaust. I would
>>think you would also have other drivability concerns though. ???
[quoted text clipped - 7 lines]
> The rear converter was severely restricted, but the front one wasn't all
> that bad.  - Anyway, problem solved.  Thanks for the replies.

cool, does the car seam to run any different? just curious.
twobirds - 29 Mar 2006 04:07 GMT
> cool, does the car seam to run any different? just curious.

Not really.  The car ran great even with a plugged catalytic converter due
to the leak allowing the exhaust a place to go.  I thought it would perhaps
be a little more powerful now that it is unrestricted, but I can't notice a
difference.

Keep in mind that this is a wagon with a 3 litre V6, so it wasn't the most
powerful feeling of vehicles to begin with.  It has never been what I would
call "snappy".

Before driving the tauruses I have now, I owned a 1972 Olds Delta with a 455
and a 1972 Mercury Comet with a 302.  Going from big old V-8 motors to six
cyllinders was sort of a shock I've never quite recovered from.  -  That
comet was indeed "snappy" and though the Olds wasn't "snappy", it was
incredibly powerful in comparison to these Tauruses.
aarcuda69062 - 15 Mar 2006 15:08 GMT
> 94 taurus wagon 3.0 V6.  There is a tube coming from the fuel injection
> stuff that runs to the exhaust manifold.  There is a small metal tube coming
[quoted text clipped - 17 lines]
>
> Could there be any other cause than plugged catalytic converters?

Spend $17.00, then you have a way to test.
http://www.sjdiscounttools.com/kdt2521.html

Connect the hose from the tool to the tube that goes to the
exhaust manifold, read the back pressure.
 
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