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Car Forum / GMC Cars / January 2006

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89 S-10 Blazer 4wd doesn't engage

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Stormin Mormon - 14 Jan 2006 17:45 GMT
Hey, I don't know how much coincidence it is with the Friday the 13th
thing. But yesterday was the first time in ages I managed to get my
S-10 Blazer stuck up to the axles in mud. Had to call for help to get
pulled out. For whatever reason, the four wheel drive isn't engaging.
(OOOH, this is gonna be expensive!)

I tried four wheel high, and four low. Spun the rear wheels in the mud, but
the front drive didn't engage. Woulda been nice if it had, I'd likely been
able to drive myself out.

   The truck is a 1989 model. 4.3 engine,  265 K miles.

I mentioned this to a friend of mine I visited on the way home. He reached
under the battery tray, and had me pull the four wheel drive. And the
plunger on the vac actuator did its thing. I think the vac actuator pulls a
cable.

Three or four years ago, the front gearbox was a mess, and I had to have it
replaced with a used one. And then a year or so after that, the front drive
was partial engaged, and making awful noise. The repair shop had to replace
the cable (had a used one, off the replacement gearbox I'd had put in). and
they had to dealer order a spring and clip to put on the end of the cable.

Anyone out there have experience? Is there some common part that breaks or
some aftrmarket cable to activate the 4WD?

Signature

Christopher A. Young
 You can't shout down a troll.
 You have to starve them.
.

Mike Marlow - 14 Jan 2006 23:12 GMT
> Three or four years ago, the front gearbox was a mess, and I had to have it
> replaced with a used one. And then a year or so after that, the front drive
[quoted text clipped - 4 lines]
> Anyone out there have experience? Is there some common part that breaks or
> some aftrmarket cable to activate the 4WD?

Chris:

I had an '87 but it was sooooo long ago that I don't remember a lot about
it.  Certainly don't remember this problem.  Seems to me there was a vacuum
switch on the transfer case that was occasionally troublesome, but I don't
recall if this was the symptom.  Why not just check with the dealer on the
cable if you suspect it?  The cable can't be that much.  Frankly, I don't
recall a cable that was used for the front wheels.  I guess I'd have to ask
if you're certain that it's really a cable.

Signature

-Mike-
mmarlowREMOVE@alltel.net

Tim & Linda - 15 Jan 2006 00:15 GMT
I have had to replace that switch on the wheel. It has two wires going to it
and a ball bearing looking thing on it. It was not that it wouldn't go into
4WD it just make a loud clicking noise when driving.

>> Three or four years ago, the front gearbox was a mess, and I had to have
> it
[quoted text clipped - 22 lines]
> ask
> if you're certain that it's really a cable.
Stormin Mormon - 16 Jan 2006 02:09 GMT
Hmm. Not sure what that is. But, I'll have a look. I take the truck in for
safety inspect on Tuesday, and will ask them to see if they can find the
problem. I had the same garage work on the 4wd when it was making awful
noise, so maybe I need to ashcan the factory engage system.

Signature

Christopher A. Young
 You can't shout down a troll.
 You have to starve them.
.

I have had to replace that switch on the wheel. It has two wires going to it
and a ball bearing looking thing on it. It was not that it wouldn't go into
4WD it just make a loud clicking noise when driving.
Stormin Mormon - 16 Jan 2006 02:09 GMT
From what I know, there is a vacuum line from the handle on the floor. That
goes to an actuator (diaphragm) under the battery tray. The vac diaphragm
pulls on a cable which goes to the pumpkin.

sounds a bit complicated, eh?

Signature

Christopher A. Young
 You can't shout down a troll.
 You have to starve them.
.

> Three or four years ago, the front gearbox was a mess, and I had to have
it
> replaced with a used one. And then a year or so after that, the front
drive
> was partial engaged, and making awful noise. The repair shop had to
replace
> the cable (had a used one, off the replacement gearbox I'd had put in).
and
> they had to dealer order a spring and clip to put on the end of the cable.
>
> Anyone out there have experience? Is there some common part that breaks or
> some aftrmarket cable to activate the 4WD?

Chris:

I had an '87 but it was sooooo long ago that I don't remember a lot about
it.  Certainly don't remember this problem.  Seems to me there was a vacuum
switch on the transfer case that was occasionally troublesome, but I don't
recall if this was the symptom.  Why not just check with the dealer on the
cable if you suspect it?  The cable can't be that much.  Frankly, I don't
recall a cable that was used for the front wheels.  I guess I'd have to ask
if you're certain that it's really a cable.

Signature

-Mike-
mmarlowREMOVE@alltel.net

Stormin Mormon - 17 Jan 2006 01:45 GMT
News flash. Took the truck to a shop. The actuator is fine, but something is
dead in the front gear box. The shop guy mentioned the pin that goes into
the ring gear.

Question: I did not get the owners manual with the truck. This is my first
4wd. I was told to engage the 4wd every couple weeks to keep the fluids
circulated, adn the cable freed up. So, every couple weeks I'd be going down
a straight stretch of road, and reach down and pull the shift into four
high. Let that go for a couple hundred yards and t hen shift back to two
high.

If I'd been exercising the fluids and all, what could have gone wrong with
the gearbox?

Signature

Christopher A. Young
 You can't shout down a troll.
 You have to starve them.
.

From what I know, there is a vacuum line from the handle on the floor. That
goes to an actuator (diaphragm) under the battery tray. The vac diaphragm
pulls on a cable which goes to the pumpkin.

sounds a bit complicated, eh?
Mike Marlow - 17 Jan 2006 02:00 GMT
> News flash. Took the truck to a shop. The actuator is fine, but something is
> dead in the front gear box. The shop guy mentioned the pin that goes into
[quoted text clipped - 9 lines]
> If I'd been exercising the fluids and all, what could have gone wrong with
> the gearbox?

Who ever told you that was feeding you a line Chris.  Your front end failed
just like all mechanical things fail.  They just do.  Fix it, and drive on.
Glad you at least found out what was wrong - nothing is worse than having a
problem that does not diagnose easily.

Signature

-Mike-
mmarlowREMOVE@alltel.net

Stormin Mormon - 17 Jan 2006 12:35 GMT
It's very possible that most or many users only use the 4wd once a year when
they go to the hunting cabin, and it works fine, then. I'm really wondering
if my exercising the thing (while going down the road at 25 to 30 MPH) is
what killed the gearbox.

Signature

Christopher A. Young
 You can't shout down a troll.
 You have to starve them.
.

> If I'd been exercising the fluids and all, what could have gone wrong with
> the gearbox?

Who ever told you that was feeding you a line Chris.  Your front end failed
just like all mechanical things fail.  They just do.  Fix it, and drive on.
Glad you at least found out what was wrong - nothing is worse than having a
problem that does not diagnose easily.

Signature

-Mike-
mmarlowREMOVE@alltel.net

Mike Marlow - 17 Jan 2006 12:49 GMT
> It's very possible that most or many users only use the 4wd once a year when
> they go to the hunting cabin, and it works fine, then. I'm really wondering
> if my exercising the thing (while going down the road at 25 to 30 MPH) is
> what killed the gearbox.

Not at all likely Chris.  It's not good to put any truck into 4WD on dry
roads, but it isn't going to hurt the differential to do so in the manner
you described.  Your truck will handle being put into 4WD at speeds much
greater than 25-30mph.  It's the prinicple of exercising the fluids that I
say is hogwash.  Whoever told you that was just plain full of crap.  What
you want to be careful of is not slamming the thing into 4WD.  Take you foot
off the gas and let the truck come into 4WD before you get back into it.
You can keep a steady speed and do it, but you'll make life a little easier
on the thing if you simply take your foot off the gas and let the front end
come in.

Let me get this straight though... the garage told you that the front
differential was bad?  Or did they tell you that the transfer case was bad?
Both are repairable, but the transfer case is a lot easier beast to deal
with.

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-Mike-
mmarlowREMOVE@alltel.net

Stormin Mormon - 19 Jan 2006 00:16 GMT
.

Not at all likely Chris.  It's not good to put any truck into 4WD on dry
roads, but it isn't going to hurt the differential to do so in the manner
you described.  Your truck will handle being put into 4WD at speeds much
greater than 25-30mph.
CY: Does different size tires, front and back, have an effect?

It's the prinicple of exercising the fluids that I
say is hogwash.  Whoever told you that was just plain full of crap.
CY: Very possible. I have no way to know.

What
you want to be careful of is not slamming the thing into 4WD.  Take you foot
off the gas and let the truck come into 4WD before you get back into it.
CY: Oh, coasting in neutral,w oudl that be good?

You can keep a steady speed and do it, but you'll make life a little easier
on the thing if you simply take your foot off the gas and let the front end
come in.
CY: Thanks.

Let me get this straight though... the garage told you that the front
differential was bad?  Or did they tell you that the transfer case was bad?
Both are repairable, but the transfer case is a lot easier beast to deal
with.
CY: I can't remember off hand. He said something about a pin that engages a
ring gear, and that was likely what was shot.

Signature

-Mike-
mmarlowREMOVE@alltel.net

Stormin Mormon - 17 Jan 2006 16:51 GMT
http://www.gegeonline.it/startrek/serie/p-mccoy.jpg
Jim! He's dead!

(Truck didn't pass the state safety inspection this AM, so I'm looking for
another truck. Any advice on how to find another truck?)

Signature

Christopher A. Young
 You can't shout down a troll.
 You have to starve them.
.

Mike Marlow - 17 Jan 2006 23:53 GMT
> http://www.gegeonline.it/startrek/serie/p-mccoy.jpg
> Jim! He's dead!
>
> (Truck didn't pass the state safety inspection this AM, so I'm looking for
> another truck. Any advice on how to find another truck?)

Yup - go to places that sell trucks with lots of money in your pocket and a
good credit rating.  Give them all your money, sign the next 5 or 6 years of
your life away and drive out in the vehicle of your fantasies.  You can
shave a couple of years off of the sign your life away part by buying used.

Signature

-Mike-
mmarlowREMOVE@alltel.net

Stormin Mormon - 18 Jan 2006 04:18 GMT
By gosh, I think he's got it! Five years of payments, and plus repairs and
gas and oil and.... oh, and a couple firstborn sons and....

More seriously, I'm thinkign private sale, used bucket of bolts to get me
around for the next couple years. Worked the last time, I got 140,000 miles
out of the bucket of bolts. Doesn't owe me anything.

Signature

Christopher A. Young
 You can't shout down a troll.
 You have to starve them.
.

> http://www.gegeonline.it/startrek/serie/p-mccoy.jpg
> Jim! He's dead!
>
> (Truck didn't pass the state safety inspection this AM, so I'm looking for
> another truck. Any advice on how to find another truck?)

Yup - go to places that sell trucks with lots of money in your pocket and a
good credit rating.  Give them all your money, sign the next 5 or 6 years of
your life away and drive out in the vehicle of your fantasies.  You can
shave a couple of years off of the sign your life away part by buying used.

Signature

-Mike-
mmarlowREMOVE@alltel.net

Mike Marlow - 15 Jan 2006 00:38 GMT
Hey Chris - I found my manual out in the garage.  Man - it's been years
since I pulled that one out of the stack.  Let me know if you want me to
scan the pages for R&R that cable.  BTW - you're obviously right about the
cable.  I know I've removed it before because I would have had to in order
to do some of the work I did on my truck, but I sure don't remember it.
Anyway - email me after fixing the munged address in my sig if you want the
scanned pages.

Signature

-Mike-
mmarlowREMOVE@alltel.net

Stormin Mormon - 17 Jan 2006 12:35 GMT
Dear Mike,
   Thanks for the offer of scanned pages. The garage find out that the
cable was OK. What's defective aparently is the operator. I didn't get an
owners manual with the truck. Do you have owners manual pages of how to
operate the drive as Chevy instructs?

Signature

Christopher A. Young
 You can't shout down a troll.
 You have to starve them.
.

Hey Chris - I found my manual out in the garage.  Man - it's been years
since I pulled that one out of the stack.  Let me know if you want me to
scan the pages for R&R that cable.  BTW - you're obviously right about the
cable.  I know I've removed it before because I would have had to in order
to do some of the work I did on my truck, but I sure don't remember it.
Anyway - email me after fixing the munged address in my sig if you want the
scanned pages.

Signature

-Mike-
mmarlowREMOVE@alltel.net

Bob - 15 Jan 2006 08:20 GMT
www.4x4posi-lok.com
Model #500
This is an aftermarket cable to engage the front axle.

> Hey, I don't know how much coincidence it is with the Friday the 13th
> thing. But yesterday was the first time in ages I managed to get my
[quoted text clipped - 27 lines]
> Anyone out there have experience? Is there some common part that breaks or
> some aftrmarket cable to activate the 4WD?
Stormin Mormon - 16 Jan 2006 02:09 GMT
Thank you, Bob.
   I did take a look at th e web page. Looks like good stuff. There is a
place about two hours from me that sells the kit and does installs. I
emailed them, and will phone on Monday, Tues if they are closed for MLK day.
   One of the th ings I've been liking about the truck is having the 4wd on
tap for snow storms, etc. And it doesn't do much good when the 4wd fails
when I need it the most.
   Again, thank you. I'm pursuing the link.

Signature

Christopher A. Young
 You can't shout down a troll.
 You have to starve them.
.

www.4x4posi-lok.com
Model #500
This is an aftermarket cable to engage the front axle.

> Hey, I don't know how much coincidence it is with the Friday the 13th
> thing. But yesterday was the first time in ages I managed to get my
[quoted text clipped - 27 lines]
> Anyone out there have experience? Is there some common part that breaks or
> some aftrmarket cable to activate the 4WD?
Bluenoser - 17 Jan 2006 00:54 GMT
Your 4WD problem could very likely be coming from inside your transfer
case. If the mode fork gets stuck when it shifts you will have only 2WD or
neutral than function properly. This could be cause by wear inside the case
itself or just wear of the mode fork and slider.
Mike Marlow - 17 Jan 2006 01:25 GMT
> Your 4WD problem could very likely be coming from inside your transfer
> case. If the mode fork gets stuck when it shifts you will have only 2WD or
> neutral than function properly. This could be cause by wear inside the case
> itself or just wear of the mode fork and slider.

Doesn't that only apply to 4 Low problems?

Signature

-Mike-
mmarlowREMOVE@alltel.net

Stormin Mormon - 17 Jan 2006 01:51 GMT
Thanks for the good idea. The shop said that it wasn't practical to rebuild
the front gear box, and that it would be about $500 to get a used one and
install it.

Signature

Christopher A. Young
 You can't shout down a troll.
 You have to starve them.
.

Your 4WD problem could very likely be coming from inside your transfer
case. If the mode fork gets stuck when it shifts you will have only 2WD or
neutral than function properly. This could be cause by wear inside the case
itself or just wear of the mode fork and slider.
 
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