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Car Forum / GMC Cars / January 2006

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Help: 96 Grand Am - excessive brake pedal travel and grabbing

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Bill - 18 Jan 2006 22:28 GMT
1996 Pontiac Grand Am SE, 24L DOHC, automatic

The brake pedal feels like there is nothing from the top of the pedal to about
1"-2" of travel then all of a sudden the brakes grab violently.

I bled the brakes according to the Haynes manual (about a month or 1000mi ago).
And the problem persists.

Any ideas?

TIA
Bill
Michael Keefe - 19 Jan 2006 00:19 GMT
On 1/18/06 5:28 PM, in article hvfts1t62s02ok1slmge4475nnkjq5mqa6@4ax.com,

> 1996 Pontiac Grand Am SE, 24L DOHC, automatic
>
[quoted text clipped - 4 lines]
> ago).
> And the problem persists.

Sounds like a leaking line somewhere. The grab may be the back brakes
engaging after the fronts do not.
Bill - 19 Jan 2006 02:31 GMT
Ok I'll check for any leaking tomorrow. However, The reservoir never goes down
in fluid level.

It also does this:  with the motor off, the pedal feels tight at the top. It is
only when the motor is running that the 1-2" pedal sink take place.

Could it be a faulty air valve in the power brake booster?

>On 1/18/06 5:28 PM, in article hvfts1t62s02ok1slmge4475nnkjq5mqa6@4ax.com,
>
[quoted text clipped - 9 lines]
>Sounds like a leaking line somewhere. The grab may be the back brakes
>engaging after the fronts do not.
Mike Marlow - 19 Jan 2006 01:39 GMT
> 1996 Pontiac Grand Am SE, 24L DOHC, automatic
>
[quoted text clipped - 3 lines]
> I bled the brakes according to the Haynes manual (about a month or 1000mi ago).
> And the problem persists.

Any history on the development of this problem Bill?  Did it simply start
one day?  Was there any work performed on the car prior to the onset?

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-Mike-
mmarlowREMOVE@alltel.net

Bill - 19 Jan 2006 19:52 GMT
It developed over time.  The last time it occurred, I replaced the rear drums
and shoes, and the front pads. Then a complete bleed, statring wiht the master
cylinder, then three times around the wheels as per Haynes manual. The brakes
worked good after that. But a few months later the slop at the top of the pedal
and brakes grab came back.

>> 1996 Pontiac Grand Am SE, 24L DOHC, automatic
>>
[quoted text clipped - 8 lines]
>Any history on the development of this problem Bill?  Did it simply start
>one day?  Was there any work performed on the car prior to the onset?
seppburgh2@aol.com - 20 Jan 2006 00:46 GMT
The master cylinder could be leaking internally.  Another though is the
brake hoses could be weak, allowing them to belloon out.  Last idea is
a stuck caliper.
Mike Marlow - 20 Jan 2006 00:55 GMT
> It developed over time.  The last time it occurred, I replaced the rear drums
> and shoes, and the front pads. Then a complete bleed, statring wiht the master
> cylinder, then three times around the wheels as per Haynes manual. The brakes
> worked good after that. But a few months later the slop at the top of the pedal
> and brakes grab came back.

Well - the easy answer is do what you did last time.  Blah!  That sucked,
didn't it?  The slop at the top of the pedal implies a leak and air getting
into the lines.  The first thing I'd do is to inspect the rear wheel
cylinders, all of the brake lines, etc. for any sign of fluid leaking.  I'd
be looking for even small signs.  I'm sorry - I don't know if the '96 Grand
Am has drums in back or disks.  If it has disks, then you can obviously
ignore the wheel cylinder idea.  Still - look for leaks.

If you  cannot find any leaks, then I think I'd go for the master cylinder
next.  In fact, I think the master cylinder might be closer to the front of
my mind.  Make sure you bench  bleed the new cylinder before you install it
in the car.

The brake grab is what is throwing me.  I've only encountered severe grab
when a bolt backed out of a caliper and allowed the caliper to rotate into
the wheel upon braking.  Now, that was grab!  Absent any other ideas or
thoughts with respect to the grabbing, I think I'd hit the master cylinder.
$40 and a core.

Signature

-Mike-
mmarlowREMOVE@alltel.net

Mike Marlow - 20 Jan 2006 01:00 GMT
Another thought Bill...

How old is the brake fluid in the car?  Brake fluid assumes moisture from
the atmosphere and you can get into a situation where with water in the
lines you have no pedal, since water does not compress.  At a point however,
you will begin to compress the brake fluid that is in the lines.  Perhaps
that could explain the grabbing and the soft pedal.

If your fluid is more than a couple or a few years old, or, if it looks
dark, then purge it and replace with new.  You can do this by simply gravity
bleeding the brakes and keeping the reservoir topped off, or you can pump it
out with the pedal while keeping the reservoir topped.

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-Mike-
mmarlowREMOVE@alltel.net

Hairy - 20 Jan 2006 01:53 GMT
> Another thought Bill...
>
> How old is the brake fluid in the car?  Brake fluid assumes moisture from
> the atmosphere and you can get into a situation where with water in the
> lines you have no pedal, since water does not compress.

Yes and no.....water does not compress, therefore he WILL still have pedal.

 At a point however,
> you will begin to compress the brake fluid that is in the lines.

No.... brake fluid will not compress. Brake fluid, like water, is a liquid
that does not easily compress. Water only compresses when it becomes hot
enough to turn into a vapor/gas.

 Perhaps
> that could explain the grabbing and the soft pedal.

My guesses, in no particular order, would be vacuum booster, front brake
hose or binding caliper.
It would be interesting to know which wheels are locking up.

Dave
Mike Marlow - 20 Jan 2006 01:58 GMT
> > Another thought Bill...
> >
[quoted text clipped - 19 lines]
>
> Dave

Damn Dave - ya spanked me hard!  Well, at least this one will be an
interesting one to see play out.

Signature

-Mike-
mmarlowREMOVE@alltel.net

Hairy - 20 Jan 2006 02:09 GMT
> > > Another thought Bill...
> > >
[quoted text clipped - 24 lines]
> Damn Dave - ya spanked me hard!  Well, at least this one will be an
> interesting one to see play out.

Heck, if I'd meant it to be a spankin', I'd have used some adjectives.;)

Dave
Bill - 20 Jan 2006 04:03 GMT
Thanks for the replies, guys.

As for the grab, I will go for one more short drive to see what wheels are
grabbing first. Then I will put the car up and inspect everything.

One last question:  if I do replace the master cylinder, it there any concers
with removing the ABS unit that is directly attached to it?

>> > > Another thought Bill...
>> > >
[quoted text clipped - 30 lines]
>
>Dave
Mike Marlow - 20 Jan 2006 16:44 GMT
> Thanks for the replies, guys.
>
[quoted text clipped - 3 lines]
> One last question:  if I do replace the master cylinder, it there any concers
> with removing the ABS unit that is directly attached to it?

Not really - just don't horse anything.  But... better advice has been put
forward by Dave and some others - namely to investigate the vacuum booster
first.  Take a look back at the couple of responses that directed you that
way and look there first.

Signature

-Mike-
mmarlowREMOVE@alltel.net

Cool Jet - 20 Jan 2006 04:39 GMT
> No.... brake fluid will not compress. Brake fluid, like water, is a liquid
> that does not easily compress. Water only compresses when it becomes hot
> enough to turn into a vapor/gas.

Uh, Dave - there is a slight error in your otherwise good advice.  When
water is heated enough to turn into a vapor, it doesn't compress, it
expands. Try boiling a sealed container of water and you will see that!
;-)
Hairy - 20 Jan 2006 05:06 GMT
> > No.... brake fluid will not compress. Brake fluid, like water, is a liquid
> > that does not easily compress. Water only compresses when it becomes hot
[quoted text clipped - 4 lines]
> expands. Try boiling a sealed container of water and you will see that!
> ;-)

True, but, it's expansion is not enough to overcome the high pressures in a
brake system. Vehicles in the mountains often loose their brakes because the
moisture in their system vaporizes and the pedal goes to the floor. In
everyday driving, there usually isn't enough heat generated to be a problem.

Dave
=AB Paul =BB - 20 Jan 2006 02:04 GMT
> 1996 Pontiac Grand Am SE, 24L DOHC, automatic
>
[quoted text clipped - 8 lines]
> TIA
> Bill

Probably a hole or other leak in the boosters atmospheric valve.
Bill - 20 Jan 2006 04:05 GMT
Do you know if that is a replaceable item?  on will I need a new booster
assembly?

On Fri, 20 Jan 2006 02:04:36 GMT, "« Paul »" <" « Paul »"@houston.rr.com>
wrote:

>> 1996 Pontiac Grand Am SE, 24L DOHC, automatic
>>
[quoted text clipped - 10 lines]
>
>Probably a hole or other leak in the boosters atmospheric valve.
=AB Paul =BB - 20 Jan 2006 04:54 GMT
> Do you know if that is a replaceable item?  on will I need a new booster
> assembly?
[quoted text clipped - 16 lines]
> >
> >Probably a hole or other leak in the boosters atmospheric valve.

The valve is not replaceable.
I will assume no one adjusted either of the rods in order to make it
do what it is doing.
Look for a diagram on the net of how a booster works.
When you push on the brake pedal, it opens a valve that lets
atmo. pressure push on the diaphram which helps push on the
rod to the MC.  If too much air gets in too fast it will do
exactly as you describe.
 
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