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Car Forum / GMC Cars / June 2006

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Converting a gasoline-only vehicle to run on E85?

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NotDeadYet - 02 Jun 2006 03:57 GMT
Okay, here' s a silly question......

Has anyone come up with any vehicle-specific  parts lists that contain
ALL of  the fuel system components affected adversely by E85 fuel?
I mean ALL the components that would need to be replaced and/or
modified in order to run E85 in a vehicle that predates the fuel?  I
imagine that this list would include all sorts of parts like
gaskets/seals, maybe the fuel pump, fuel filters and other assorted
fuel delivery components.  Any ECU reprogramming, or will that happen
automatically?

If the fuel is cheap/plentiful enough in a particular area, some
enterprizing person may be able to make a profit by generating such a
list and supplying the necessary parts in some kind of a conversion
kit.

If the change-over could be done cheaply enough (maybe as part of a
repair or normal maintenance) one might be able to save a few bucks in
the long run by being able to switch to the cheaper fuel.....

Any thoughts here

Not Dead Yet
Jonathan - 02 Jun 2006 04:42 GMT
Greetings,

I'm no whiz on E85, but it seems to me that such a list would be pretty
extensive, and include such things as installing stainless steel fuel lines,
replacing every gasket and seal and rubber fitting from the fuel filler to
the tank to the fuel pump to the fuel injection pump to the injector lines.
Add to that the recirculation and vapor lines and cannister.  Maybe someone
here could also verify if such things like intake manifold gaskets and
throttle body gaskets, etc. would need to be replaced as well???  I don't
know.

I do know that if such a conversion was easy and cheap then there would
already be kits for it, and maybe even one directly from the vehicle
manufacturers - but there's a lot more issues than just a few seals and new
programming (including legal - there are rules against tampering with your
emissions systems).  Just the differences in the motors from the factory are
significant enough to make me think that such a conversion wouldn't be cheap
or easy.  Add to that the fact that E85 doesn't get nearly the MPG that
gasoline gets and I think that eats into any fuel cost savings as well.

Cheers - Jonathan

> Okay, here' s a silly question......
>
[quoted text clipped - 19 lines]
>
> Not Dead Yet
Rich B - 02 Jun 2006 04:53 GMT
According to the auto manufacturers, it would not make economic sense to
convert a vehicle to E85 because you would have to replace most of the
fuel system components.   However, if you can obtain the parts at
extremely low or no cost (midnight auto parts sales?) it might be worth
the effort.


Group: alt.autos.gm Date: Fri, Jun 2, 2006, 3:42am (EDT+4) From:
Fire_Capt651@hotmail.com (Jonathan)
Greetings,
I'm no whiz on E85, but it seems to me that such a list would be pretty
extensive, and include such things as installing stainless steel fuel
lines, replacing every gasket and seal and rubber fitting from the fuel
filler to the tank to the fuel pump to the fuel injection pump to the
injector lines. Add to that the recirculation and vapor lines and
cannister. Maybe someone here could also verify if such things like
intake manifold gaskets and throttle body gaskets, etc. would need to be
replaced as well??? I don't know.
I do know that if such a conversion was easy and cheap then there would
already be kits for it, and maybe even one directly from the vehicle
manufacturers - but there's a lot more issues than just a few seals and
new programming (including legal - there are rules against tampering
with your emissions systems). Just the differences in the motors from
the factory are significant enough to make me think that such a
conversion wouldn't be cheap or easy. Add to that the fact that E85
doesn't get nearly the MPG that gasoline gets and I think that eats into
any fuel cost savings as well.
Cheers - Jonathan

"NotDeadYet" <don'tbother@emailingme.com> wrote in message
news:in8v725n7teu4cnc2su0qsems1g3v37crg@4ax.com...
Okay, here' s a silly question......
Has anyone come up with any vehicle-specific parts lists that contain
ALL of the fuel system components affected adversely by E85 fuel? I mean
ALL the components that would need to be replaced and/or modified in
order to run E85 in a vehicle that predates the fuel? I imagine that
this list would include all sorts of parts like gaskets/seals, maybe the
fuel pump, fuel filters and other assorted fuel delivery components. Any
ECU reprogramming, or will that happen automatically?
If the fuel is cheap/plentiful enough in a particular area, some
enterprizing person may be able to make a profit by generating such a
list and supplying the necessary parts in some kind of a conversion kit.
If the change-over could be done cheaply enough (maybe as part of a
repair or normal maintenance) one might be able to save a few bucks in
the long run by being able to switch to the cheaper fuel.....
Any thoughts here
Not Dead Yet

%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
"Sometimes, when you're up to your butt in alligators, it's hard to
remember that the intial objective was to drain the swamp."  
~ Unknown ~
Eugene Nine - 02 Jun 2006 21:37 GMT
> According to the auto manufacturers, it would not make economic sense to
> convert a vehicle to E85 because you would have to replace most of the
> fuel system components.   However, if you can obtain the parts at
> extremely low or no cost (midnight auto parts sales?) it might be worth
> the effort.

Or junk yard, find the same vehicle as yours which already supports e85
aarcuda69062 - 02 Jun 2006 05:04 GMT
> Okay, here' s a silly question......
>
[quoted text clipped - 5 lines]
> gaskets/seals, maybe the fuel pump, fuel filters and other assorted
> fuel delivery components.  

For instance...
Different fuel tank ($200+)
Different fuel pump ($400-$500+ in some cases)
Different fuel lines if not stainless steel or plastic ($??)
Different fuel injectors  ($100+ ea cylinder)
Add Flex fuel sensor  ($700)
(you're way over $1000.00 at this point in parts alone)
Different PCM
(another $500-$1000

> Any ECU reprogramming, or will that happen
> automatically?

It won't happen automatically if the Flex fuel components aren't
there.  The PCM has a fairly narrow range of adjustment (fuel
trim) before fault codes are stored and SES lights start
illuminating.

> If the fuel is cheap/plentiful enough in a particular area, some
> enterprizing person may be able to make a profit by generating such a
> list and supplying the necessary parts in some kind of a conversion
> kit.

it would need to be EPA certified to be legal.  not cheap to
accomplish, then there is California and a few other states which
mimic California emissions regulations.

> If the change-over could be done cheaply enough

Define cheaply enough.  I see between $2000 to $3000 in parts

> (maybe as part of a
> repair or normal maintenance) one might be able to save a few bucks in
> the long run by being able to switch to the cheaper fuel.....

Cheaper fuel???
I guess the illusion is working. <shrug>
E-85 is government subsidized, with -your- tax money.
Just because you're paying two different times for E-85 doesn't
make it cheaper.

> Any thoughts here

You want to burn a fuel that requires large amounts of natural
gas to produce, can't be pipelined, has to be trucked, produces
30-50% worse fuel mileage just to (supposedly) save 40- 60 cents
a gallon at the pump during which time, the government will be
reaching into your pocket to fund the subsidy, and you want to
compromise the reliability of your vehicle to do so.

> Not Dead Yet
Bill - 02 Jun 2006 20:08 GMT
> > Okay, here' s a silly question......
> >
[quoted text clipped - 57 lines]
>
> > Not Dead Yet

As a none engineer but one who has followed the ethanol industry for over 25
years I am suprised at both what is mentioned and what is not mentioned.
First question. if the fuel system componenets can handle 10% ethanol why
not 85%.  I have used suposidly 10% blends for over twenty years without
fuel system problems.  In the early years a couple car dealers warned me
about gasahol until I said 'I don't want the car then' and they quickly back
tracked.  I think they were trying to set up something other than their
product as scapegoat for whatever.  Secondly I thought the problem with high
% blends was the inability of the fuel system to inject enough volume of the
lower energy fuel to avoid over lean cumbustion.  A lean fuel mixture burns
steel engine parts just as an oxygen torch cuts steel.  At least that is my
understanding.

A final question when will the enginers establish and publish the true
milage an automobile will do with various blends so we can calulate the cost
per mile rather than cost per gallon.

It is clear that ethanol has the political support but it is not clear that
it makes economic sense in a world faced with a major expansion in demand as
India, China and other nations find thenselves able to compete for energy
resources in the next few decades.

Bill
aarcuda69062 - 02 Jun 2006 22:38 GMT
> As a none engineer but one who has followed the ethanol industry for over 25
> years I am suprised at both what is mentioned and what is not mentioned.
> First question. if the fuel system componenets can handle 10% ethanol why
> not 85%.  

One mans heart medication is another Rats poison.

> I have used suposidly 10% blends for over twenty years without
> fuel system problems.  In the early years a couple car dealers warned me
> about gasahol until I said 'I don't want the car then' and they quickly back
> tracked.  I think they were trying to set up something other than their
> product as scapegoat for whatever.  

OEMs have been cautioning not to use more than 10% alcohol for a
lot longer than EFI has been mainstream.

> Secondly I thought the problem with high
> % blends was the inability of the fuel system to inject enough volume of the
> lower energy fuel to avoid over lean cumbustion.  A lean fuel mixture burns
> steel engine parts just as an oxygen torch cuts steel.  At least that is my
> understanding.

You understand wrong.  Lean mixtures burn cooler, they also burn
slower. It's the slower burn that damages exhaust valves.
Hottest combustion is slightly richer than stoichiometric, .95
lambda, IIRC.

> A final question when will the enginers establish and publish the true
> milage an automobile will do with various blends so we can calulate the cost
> per mile rather than cost per gallon.

Never since there are too many variables that they can't account
for.

> It is clear that ethanol has the political support

ADM owns a lot of Congresscritters...

> but it is not clear that
> it makes economic sense in a world faced with a major expansion in demand as
> India, China and other nations find thenselves able to compete for energy
> resources in the next few decades.

The next 20 years will be interesting.
Steve W. - 09 Jun 2006 18:23 GMT
> Okay, here' s a silly question......
>
[quoted text clipped - 19 lines]
>
> Not Dead Yet

Considering it is against federal law to convert the vehicle to ANY
other fuel I wouldn't even bother.
Jarhead - 09 Jun 2006 19:25 GMT
| > Okay, here' s a silly question......
| >
[quoted text clipped - 22 lines]
| Considering it is against federal law to convert the vehicle to ANY
| other fuel I wouldn't even bother.

Huh! Can you quote the statute or law? There are many aftermarket
conversions to Propane or Compressed Natural Gas (CNG) on the road right
now. Most are dual fuel conversions.

Signature

Jarhead

 
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