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Car Forum / GMC Cars / August 2006

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2003 Trailblazer AC problem

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Tom T - 28 Aug 2006 16:12 GMT
Having an on again/off again problem with 2003 Trailblazer LTZ with the
electronic AC control.

Just recently has started blowing non-cooled outside air all at once.  Have
found if I turn compressor switch to OFF then ON again, the cooling
sometimes comes back.

Chevy dealer says must leave for day so technician can drive until it fails
(which it doesn't always do!) and that procedure is at their "hourly" rate.

Is the switch possibly corroded or something to just spontaneously make the
compressor shut down?

Thanks for any help/suggestions
Tom T - 28 Aug 2006 17:27 GMT
Found GM Service Bulletin # 03D-J-128 which ID's a probable cause to be the
Low Pressure Cycling Switch.   Trying to pin it down now.

If this is ID'd as being the cause, it looks like a simple replacement job.
My question is, when I remove the old switch will I lose Gas?  If so, will
use the dealer who will probably turn a 10 minute operation into a 10 hour
diagnostic marathon at a bunch-of-bucks per hour rate!

Thanks for any help you can give!
Woody - 28 Aug 2006 22:44 GMT
It isn't a 10 minute operation as the system will have to be purged and then
filled. Get an estimate from the dealer and several good independent AC
shops.

> Found GM Service Bulletin # 03D-J-128 which ID's a probable cause to be
> the Low Pressure Cycling Switch.   Trying to pin it down now.
[quoted text clipped - 5 lines]
>
> Thanks for any help you can give!
Tom T - 29 Aug 2006 01:00 GMT
Woody,

Thanks for advice.   Was afraid this might be the case.   Why can nothing be
simple?

Appreciate the help much!

Tom

> It isn't a 10 minute operation as the system will have to be purged and
> then filled. Get an estimate from the dealer and several good independent
[quoted text clipped - 9 lines]
>>
>> Thanks for any help you can give!
Silver Surfer - 29 Aug 2006 01:27 GMT
I "think" that the switch can be replaced without losing any refrigerant.
My experience is that these switches are screwed on to a Schrader type
valve.  The valve closes off when the switch is unscrewed.  The experts on
here can jump in and correct me if I'm wrong.

> Woody,
>
[quoted text clipped - 18 lines]
>>>
>>> Thanks for any help you can give!
Tom T - 29 Aug 2006 01:46 GMT
Thanks for the info, Silver Surfer.

Anyone out there sure before I blow my gas all over the garage?   It's a
2003 Trailblazer LTZ if that's of any help.  Read somewhere else that when
unscrewing you should hear a short "hiss" then the valve closes.   Right now
I'm chicken to try it without some reasonably sure advice.

Any input would be most appreciated!

Tom
>I "think" that the switch can be replaced without losing any refrigerant.
>My experience is that these switches are screwed on to a Schrader type
[quoted text clipped - 23 lines]
>>>>
>>>> Thanks for any help you can give!
Silver Surfer - 30 Aug 2006 00:29 GMT
For what it's worth the service manual makes absolutely no mention of having
to remove the refrigerant charge when replacing the pressure switch.
Procedure below:

Document ID# 777012
2003 Chevrolet TrailBlazer - 2WD
--------------------------------------------------------------------------------
Air Conditioning (A/C) Low Pressure Switch Replacement
Tools Required
J 39400-A Halogen Leak Detector

Removal Procedure
Disconnect the A/C low pressure switch electrical connector.
Remove the A/C low pressure switch (2) from the accumulator (1).
Remove and discard the O-ring seal from the A/C low pressure switch port on
the accumulator.

Installation Procedure
Install the new O-ring seal. Refer to O-Ring Replacement .

Notice
Use the correct fastener in the correct location. Replacement fasteners must
be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or
sealant are identified in the service procedure. Do not use paints,
lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces
unless specified. These coatings affect fastener torque and joint clamping
force and may damage the fastener. Use the correct tightening sequence and
specifications when installing fasteners in order to avoid damage to parts
and systems.

Install the A/C low pressure switch (2) to the accumulator (1). Tighten
Tighten the A/C low pressure switch to 4.8 N·m (42 lb in).

Connect the A/C low pressure switch electrical connector.
Leak test the fittings of the components using the J 39400-A .

> Thanks for the info, Silver Surfer.
>
[quoted text clipped - 33 lines]
>>>>>
>>>>> Thanks for any help you can give!
Tom T - 30 Aug 2006 03:07 GMT
Really appreciate the good advice and forwarding the Service Manual
information.   Will pick up new switch and install tomorrow.

Will certainly let you know if I did good or not!

I'm retired now (age 70) and just don't have the money that shops seem to
want a get for out-of-warranty work.   I notice that service in warranty is
quick and service out of warranty is not so quick and requires many many
parts!

Thanks again for your help, friend.

Tom

> For what it's worth the service manual makes absolutely no mention of
> having to remove the refrigerant charge when replacing the pressure
[quoted text clipped - 71 lines]
>>>>>>
>>>>>> Thanks for any help you can give!
 
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