I have a '99 Intrigue with 3800 motor that is overheating.
First time my daughter was on her way back to school. Overheat, got it
towed in. They couldn't find anything so they replaced the thermostat
and no more Deathcool.
I drove it around and it seemed fine.
Then before my daughter could get home from college to pick it up, my
girlfriend took it and it overheated on her. She let it cool and drove it
home.
Took it to the shop. Nothing wrong.
So... I took it out. Took it to the shopping center, let the fan cycle.
It would
idle for an hour, no problem. Took it on the highway for about 15 minutes
at
high speed. (Yeah, really high speed) The gauge went up about 2 needle
widths, but no problem.
My daughter was supposed to take it back to school but just in case, I took
it
out and went for a 1 hour or so drive. Not at high speed, just on the
highway.
It worked fine for about 50 minutes. At times the gauge would climb
slightly,
about 2 or so needle widths, then come down.
Then it shot up. In about a period of 2 minutes it crept up to pin at full
hot.
I pulled over. No steam, but the gauge was as far as it could go. What was
really bizarre was that the hoses were soft and not overly hot. In fact, I
shut the engine off and expected a boil-over. Nothing. About 5 minutes
later I popped the cap and there was fluid. It wasn't low. I even felt the
water pump on the engine block, and it was hot, but no so hot I couldn't
touch it. And again, no boil-out from reducing the pressure, and the fluids
were ok.
So, I'd say it was just a gauge or sensor. Except that when I got back in
the
car there was an ADDITIONAL red light on at the temp gauge. I thought
sensor/gauge. But when I tried to drive the vehicle it would get to
about 3000rpm as I was pulling on the highway and then 'shut off'. The
ignition would die.
I had it towed in.
And of course now it's working perfectly. Sitting there idling and cycling
the
fans, for an hour or longer. And even driving around town it works fine.
It only seems to be triggered by SUSTAINED highway driving.
I'm about to try to get a scan tool and leave it hooked up and take it back
out on the highway. Would that tell me anything more than I know (or don't
know) already?
Any ideas?
Mike
Steve W. - 26 Feb 2008 20:19 GMT
> I have a '99 Intrigue with 3800 motor that is overheating.
>
[quoted text clipped - 56 lines]
>
> Mike
Drop the coolant and use a good flush mix on the system. Sounds like
maybe the radiator has a flow problem. I would also check the pumps flow
rate.
Refill with coolant and make sure you get all the air out.

Signature
Steve W.
Near Cooperstown, New York
Life is not like a box of chocolates
it's more like a jar of jalapenos-
what you do today could burn your a.s tomorrow!
Mike Y - 26 Feb 2008 22:21 GMT
> > I have a '99 Intrigue with 3800 motor that is overheating.
> >
[quoted text clipped - 61 lines]
> rate.
> Refill with coolant and make sure you get all the air out.
That was actually similar to my first idea. I thought air purge or
blockage.
But the hoses didn't pressurize to be hard, and it didn't 'spurt' when I
popped the cap. If it was blockage, wouldn't the radiator boil over and
the motor be too hot to touch for quite some time?
Big Al - 27 Feb 2008 03:17 GMT
> That was actually similar to my first idea. I thought air purge or
> blockage.
> But the hoses didn't pressurize to be hard, and it didn't 'spurt' when I
> popped the cap. If it was blockage, wouldn't the radiator boil over and
> the motor be too hot to touch for quite some time?
Mike,
The hoses not being hard is an indication of a leak. Under normal operation
there should be pressure in the system when the engine is at normal
operation temperature.Check the cap.
Al
Paul - 27 Feb 2008 00:08 GMT
> I have a '99 Intrigue with 3800 motor that is overheating.
>
[quoted text clipped - 56 lines]
>
> Mike
It sure sounds like a sensor. I forgot which is which on that engine -
one for the gauge and one
for the ecu. It also sounds like the ecu commanded the egr to open up
wide creating the rpm
and stall problems. On the other hand, if it was overheating the egr
would open up anyways.
Sensors are reasonalby in expensive. You could replace one or both or
borrow / rent an
infrared temp sensor and check it if you can get it to overheat again.
Mike Y - 27 Feb 2008 11:01 GMT
> It sure sounds like a sensor. I forgot which is which on that engine -
> one for the gauge and one
[quoted text clipped - 6 lines]
> borrow / rent an
> infrared temp sensor and check it if you can get it to overheat again.
I think this is the best info yet. Especially the tie-in to the EGR and
stalling.
I have some DS sensors on an octopus. I may place one of them on
the engine. (It's a cable that plugs into my laptop USB and has 8
temp sensors on it to measure temperature at up to 8 places at one
time.)
Mike Marlow - 27 Feb 2008 11:49 GMT
> It sure sounds like a sensor.
I disagree. Sensors do not cause an engine to spew coolant. The engine is
geniunely overheating.

Signature
-Mike-
mmarlowREMOVE@alltel.net
Mike Y - 27 Feb 2008 14:35 GMT
> > It sure sounds like a sensor.
>
> I disagree. Sensors do not cause an engine to spew coolant. The engine is
> geniunely overheating.
Hi Mike
Perhaps there was a misunderstanding. The engine never spewed coolant.
Mike Marlow - 27 Feb 2008 16:16 GMT
>> > It sure sounds like a sensor.
>>
[quoted text clipped - 5 lines]
>
> Perhaps there was a misunderstanding. The engine never spewed coolant.
Sorry Mike. I began to wonder if I had misunderstood something. Sorry for
that.

Signature
-Mike-
mmarlowREMOVE@alltel.net
Edwin Pawlowski - 27 Feb 2008 02:26 GMT
"Mike Y" <joe@user.com> wrote in message
> I pulled over. No steam, but the gauge was as far as it could go. What
> was
> really bizarre was that the hoses were soft and not overly hot.
>
> It only seems to be triggered by SUSTAINED highway driving.
Could be one of the hoses is collapsing and blocking the flow a bit. Or the
inside of a hose is delaminating causing a partial blockage at high rpm
Mike Y - 27 Feb 2008 10:59 GMT
> "Mike Y" <joe@user.com> wrote in message
> > I pulled over. No steam, but the gauge was as far as it could go. What
[quoted text clipped - 5 lines]
> Could be one of the hoses is collapsing and blocking the flow a bit. Or the
> inside of a hose is delaminating causing a partial blockage at high rpm
I considered that, but it still comes down to no boilover. And the radiator
isn't loosing fluid.
Also, it didn't overheat when I did the 15 minute high speed run, only at
a sustained 65mph cruise.
Anything that blocks flow would mean the heat is trapped in the engine,
and would look for sudden release if I popped the cap. I carefully
loosened the cap after 5 minutes. No hiss or pop. The gauge at this
point still was pegged full hot and the little light on. I could also put
my fingers on the water pump area of the engine. It was hot, but
not so hot to burn me or even make me move my fingers away quickly.
Mike
Mike Marlow - 27 Feb 2008 11:51 GMT
> I considered that, but it still comes down to no boilover. And the
> radiator
> isn't loosing fluid.
I might have misunderstood something - I thought you said it was losing
coolant.

Signature
-Mike-
mmarlowREMOVE@alltel.net
Edwin Pawlowski - 28 Feb 2008 02:48 GMT
>> Could be one of the hoses is collapsing and blocking the flow a bit. Or
> the
[quoted text clipped - 15 lines]
>
> Mike
Two possibilities:
At a sustained 65 it is running hot. You slow down, the engine revs come
down, the hose opens up, coolant flows, engine cools, no boil over.
If, in fact, it is not truly running hot but the sensor is saying so, it is
a bad sensor or gauge. My Regal in its final days only knew two positions.
All the way down or all the way up. I drove it for 20,000 miles running
full hot according to the gauge.
HLS - 27 Feb 2008 12:54 GMT
>I have a '99 Intrigue with 3800 motor that is overheating.
I believe that this is the engine that has the plastic plenum failure
problem.
This may have nothing to do with your problem, but has that already been
dealt with in your car??
They usually fail quickly and catastrophically, leaving little room for
doubt.
Since your daughter is using this as a school car, you might want to
consider
whether this plenum needs to be replaced. If the failure (eventually)
occurs
while she is on the road or is away at school, it could be an unpleasant
experience.
pj - 27 Feb 2008 23:42 GMT
>> I have a '99 Intrigue with 3800 motor that is overheating.
>
[quoted text clipped - 13 lines]
> while she is on the road or is away at school, it could be an unpleasant
> experience.
I agree on checking out the plenum "fix &
reseal" recall. Have a GM dealer check the
recall applicability and history on your
specific VIN. IIRC, that recall was pretty well
finished up in 2003. No clue as to whether it
would be handled as a freebie on an eight-year
old vehicle -- definitely worth getting it done
though if it's applicable on that engine. The
"unpleasant experience" HLS speaks of would cost
more to fix than the wholesale value of the car.
Meanwhile, make sure the "Check Engine" light is
working and dump all the codes. Then reset the
ECM (clear all the codes), drive the car till it
overheats again and recheck for a code.
(Cheaper than throwing parts at it.) Check and
see if you can read all the engine codes from a
blinking light or from the radio/clock dial
before spending money on a scanner. Some parts
stores will dump codes for free.
And, just for grins -- check and see if someone
has contaminated the cooling system by adding
the wrong type of anti-freeze. Between 1996 and
2000 GM was transitioning from green to red
anti-freeze -- important to not contaminate one
with the other.
hth
--
pj
HLS - 28 Feb 2008 23:20 GMT
"pj" <pj4380@yahoo.com> wrote in message news:qzmxj.55604> I agree on
checking out the plenum "fix &
> reseal" recall. Have a GM dealer check the recall applicability and
> history on your specific VIN. IIRC, that recall was pretty well finished
[quoted text clipped - 14 lines]
> 2000 GM was transitioning from green to red anti-freeze -- important to
> not contaminate one with the other.
We never got a recall on this problem. GM said that if it happens
within the warranty period, they pay. If not, you pay.
Cost to replace plenum, including labor, here is about $350.
Plenum is about $250, labor about $100. If you go to the f***ing
dealer, it could easily be twice that much or more.
But, the key word here is "daughter". You cant let her go out
with a dying GM product.
Fix it, buy her a better car, or get her a bike..
George Orwell - 27 Feb 2008 23:28 GMT
All General Motors cars are now engineered as throwaways.
Get bumped in traffic, throw the car away.
Got engine trouble, throw away the car.
It's that simple. Call the junkman to haul away your troublesome car and
buy a Ford.
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