>> My 91 Civic presurrizes the cooling system upon startup. The overflow
>> tank is also under pressure and there is a slight leak under the cap.
[quoted text clipped - 7 lines]
> Something is seriously wrong here. Are you saying the expansion tank has a
> pressure cap on it?
> On your car there should be an 0.9-bar cap (13lb) on the radiator. This cap
> should allow pressure to bleed off into a tube in the rad filler nack that
> goes to a non-pressurized expansion tank.
>>> My 91 Civic presurrizes the cooling system upon startup. The
>>> overflow tank is also under pressure and there is a slight leak
[quoted text clipped - 10 lines]
> Well, it has a screw on type cap with the single hose from the
> radiator attached to it.
That's normal.
>> On your car there should be an 0.9-bar cap (13lb) on the radiator.
>> This cap should allow pressure to bleed off into a tube in the rad
[quoted text clipped - 7 lines]
> bracket. Nevermind about the expansion tank...I found a hole drilled
> into a flat spot of the threads.
The tank /has/ to vent. As your coolant heats up, it expands. As it expands
it pushes into the reservoir, so the reservoir level will rise. When you
shut down and the car cools off, the reservoir level will go back down
again as coolant is sucked back into the rad.
>> Is the rad cap aftermarket or OEM?
>
> It's an aftermarket. Does this *really* matter?
Yes. If the cap is the wrong design for the car, or is defective, this will
affect cooling system operation. Change it just in case. It's cheap enough.
> I'm thinking about a
> thermostat, but it doesn't overheat and it does warm up as it should.
If it doesn't overheat, then the thermostat is fine.
> What I'm thinking of doing is screwing my compression testing onto
> each cylinder and attaching to the air compressor and looking for
> bubbles in the coolant. I guess that would tell me if it is a head
> gasket.
Sure would. But if you're not losing coolant, then your head gasket is
certainly fine.
Other than your report of "spraying", it doesn't sound as if there's
anything wrong with your car.

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Chuck - 30 Oct 2005 01:45 GMT
>>>> My 91 Civic presurrizes the cooling system upon startup. The
>>>> overflow tank is also under pressure and there is a slight leak
[quoted text clipped - 54 lines]
> Other than your report of "spraying", it doesn't sound as if there's
> anything wrong with your car.
I'm curious what effect a thermostat with the air bleed valve pointed
downward would have on a system.
This car also has hot/warm intermittant start issues and I'm wondering
if these could be related to air (that I can't seem to get rid of)
hitting the ECU temp semsor.
It doesn't lose coolant and doesn't pressurize the expansion tank when
running, but when cranking the engine and only when cranking the
warm/hot engine, I hear air escaping from the vent hole in expansion
tank. THe thing runs great except for the intermittant start issues.
BTW, I've already resoldered the main relay and can hear the fuel pump
at 'key on'.
The next no start I guess I need to check for spark.
I do get an Oxygen sensor code. From what I've read this wouldn't keep
it from starting...would it?
escaping from the vent in the