> > one is the sensor for the ecu, the other is the sender for the gauge.
>
[quoted text clipped - 8 lines]
> The service manual even instructs how to solder correctly inside
> the engine bay.
>>>one is the sensor for the ecu, the other is the sender for the gauge.
>>
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> I was figuring I would solder it back together. I solder a lot on other
> projects.
again, you'll not see any solder joints on honda cabling, and that's for
a reason. you won't see it on any aerospace apps either. /always/ use
crimps in any application that is subect to vibration for the reasons
stated before.
> I was just curious what the sensor was for, because if
> nothing changed then maybe that means that it was no good. But if it
> runs the fan I probably wouldn't notice it being disconnected because I
> was driving on the highway.
there's a 3rd sensor [switch] for the fan. that's lower on the list of
priorities.
> Anyway, I'll fix it today and the car will be working great now. Thanks
> again for everybody's help. You guys are terrific.
Robbie and Laura Reynolds - 12 Nov 2005 16:06 GMT
> you'll not see any solder joints on honda cabling, and that's for
> a reason. you won't see it on any aerospace apps either. /always/ use
> crimps in any application that is subect to vibration for the reasons
> stated before.
I'll go to the junkyard and see what they have. Depending on how much
wire I have to work with I'll come up with a good way to put it
together. I have crimps, solder, heat shrink, tape, whatever.
Burt S. - 13 Nov 2005 15:17 GMT
> >>>one is the sensor for the ecu, the other is the sender for the gauge.
> >>
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> crimps in any application that is subect to vibration for the reasons
> stated before.
I strongly advocate crimping over soldering which lacks none of the
disadvantages of soldering except when the proper tools and connectors
are not used.
But to say that solder fatigues, cracks and fails in a high vibration, is
inaccurate. Soldering creates a single failure point by turning multistranded
wire into a single strand at the solder joint. If you solder the wire you stiffen
it at the point where it meets the solder.
The REAL proper way to solder wire is outline in a simple drawing the service
manual. Novices shouldn't attempt wire soldering without this info.
You will also note various solder joints are employed in shock and vibration
environments. A few examples are inside the alternator and starter solenoid.
The alternator has eight rectifiers with 16 solder joints expose to road salts
oils, ozones, you name it. The alternator has two flexible copper braids
soldered and tethered to the brushes which are constantly exposed to
vibrations, if not flexes. The solenoid has two joints soldered to a copper thin
lead exposed to serious shocks. These parts can last up to 350k miles
or more and rebuilt consecutively.
> > I was just curious what the sensor was for, because if
> > nothing changed then maybe that means that it was no good. But if it
[quoted text clipped - 3 lines]
> there's a 3rd sensor [switch] for the fan. that's lower on the list of
> priorities.
I strongly disagree as an advocate for reliability in the automotive field for the
past many years. I have encountered many head failure resulting from the
neglect of the third sensor. The failure rate on these head were extremely high
on vehicles that didn't equip them based on the current 2.2-liter aluminum
head designs. Again, this is one of the most essential silent killer.