The wire was burnt closer to the socket. (Inch or so) It looked like
at one point somebody had spliced into it. There was electrical tape
hanging on the wire and exposing a section. I cut the wire, added an
extension and soldered it back together and all is well. It should hold
just fine, and electrical fire would really have sucked.
> The wire was burnt closer to the socket. (Inch or so) It looked like
> at one point somebody had spliced into it. There was electrical tape
> hanging on the wire and exposing a section. I cut the wire, added an
> extension and soldered it back together and all is well. It should hold
> just fine, and electrical fire would really have sucked.
If the failure is right at the socket what you'll probably find is that the
contact in the relay socket is darkened: oxidized. It's the usual failure
mode for high current spring contacts. Dunno which comes first, but it is a
process where the contact starts heating up, oxidizing, heating more...
until the temperature gets high enough to detemper the metal and the tension
drops. From there the failure goes fast, generating lots of heat and burning
the contacts, often melting the socket. Not normally a fire hazard, though -
the heat is too localized.
However, if it is actually at the scabrous splice you've probably fixed it.
You'll know for sure within a week or two either way :-)
Mike
Ianegon007 - 08 Mar 2006 23:09 GMT
I'll keep an eye on it. Thanks again for everybody's help!