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Car Forum / Honda Cars / July 2006

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Strange start problem...is my logic okay?

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Jim Mowreader - 16 Jul 2006 23:17 GMT
I have a 1986 Accord LX-I with manual transmission.

When the car is cold, it starts fine, and it always runs fine. It likes
to idle at 2000rpm sometimes, but there's no hesitation or weirdness in
its operation.

When the car is warmed up, it will crank and crank and crank for quite
some time before it starts...kinda like running out a flood on a car
with a carburetor.

A strange one: if you push-start the car when it's warm, it fires right
up. But I totally trashed the left inner CV--tearing a hole in the oil
pan in the process--when I did that once, so no more of that.

So I thought, if I pull the fuel pump fuse and crank the engine, maybe
it will start. Pull the fuse, the car runs for about three
seconds...which is all you'd expect to get. Stick the fuse back in, car
sometimes starts and sometimes does not. But you do the fuse in-out
thing, and eventually the car starts.

As an experiment, I bought a 30-amp automotive switch from RadioShack
and wired it into the fuel pump fuse circuit. This works pretty
well...if you turn the fuel pump on, crank the car for a few seconds,
then turn the fuel pump off, it fires. Immediately start pumping the gas
and turning the pump on and off, and within 20 seconds the car will be
running. And like I said, once it is running it runs great.

I think my coolant-temperature sensor (aka "thermowax sensor") is
screwed up, always reporting that the engine is cold. This device
probably only gets read at startup--if the engine's cold, dump more gas
in and it will fire right up; if you dump more gas in when it's hot the
engine floods. I'm thinkin' the mixture-enrichment cycle only lasts
about ten to fifteen seconds because once I'm out of that period, the
engine runs stably in a very short period of time.

I've already changed the fuel injector seals, and they needed it. I
changed the thermostat because the car liked to overheat, and that also
seemed to make it start a little easier. Would it be good to start
hitting junkyards looking for a new thermowax sensor? I know the dealer
price on one will be astronomical.

--jm
jim beam - 17 Jul 2006 02:11 GMT
> I have a 1986 Accord LX-I with manual transmission.
>
[quoted text clipped - 38 lines]
>
> --jm

google this group for the #1 most common failure in older hondas,
especially in summer.  30 seconds research would have saved you a bunch
of time and money.
Jim Mowreader - 17 Jul 2006 14:34 GMT
> google this group for the #1 most common failure in older hondas,
> especially in summer.  30 seconds research would have saved you a bunch
> of time and money.

I looked at the relay issue before I wrote the OP and it really doesn't
seem applicable.

1) this happens all year round--not just during the summer.
2) I just went outside and started the car. I got three clicks. When the
car is dead cold, it always starts within a couple of seconds of turning
the key to the "start" position--normally one second. (After I put the
new injector seals in, it doesn't even need the two-second pause for the
fuel pump to pressurize the rail--stick the key in and turn it straight
to "start," it fires right up.)
3) When the engine is hot, if you push-start the car (which doesn't
activate the starter, hence doesn't tell the PGM-FI "you're going
through a startup cycle") it always starts.
4) When you start the car hot and turn off the fuel pump during
cranking, it fires right up--naturally, it won't STAY running because no
gas is being pumped, but it does start running. And when you sit there
and feed it gas in little increments by turning the fuel pump on and off
and pumping the gas so the engine will continue to turn, eventually it
gets through that time when the PGM-FI wants to overdose the engine on
gas and it runs.
5) While this cranking and pumping thing is going on, there's a very
strong smell of gas around the car, like a car with a carb gets when
it's flooded.

If it was a main relay problem the car wouldn't run at all, and the car
runs fine. It's just a livin' bitch to start it when it's hot.

--jm
jim beam - 17 Jul 2006 14:52 GMT
>> google this group for the #1 most common failure in older hondas,
>> especially in summer.  30 seconds research would have saved you a bunch
[quoted text clipped - 4 lines]
>
> 1) this happens all year round--not just during the summer.

main relay.  but it's worse when hot.

> 2) I just went outside and started the car. I got three clicks. When the
> car is dead cold, it always starts within a couple of seconds of turning
> the key to the "start" position--normally one second. (After I put the
> new injector seals in, it doesn't even need the two-second pause for the
> fuel pump to pressurize the rail--stick the key in and turn it straight
> to "start," it fires right up.)

the seals have /nothing/ do do with ability to start.  they just hold
the gas in the rail and stop the engine sucking air, depending on which
end of the injector you're looking at.

> 3) When the engine is hot, if you push-start the car (which doesn't
> activate the starter, hence doesn't tell the PGM-FI "you're going
> through a startup cycle") it always starts.

er, it wouldn't run at all if the injector system couldn't figure out
when to start injecting...

> 4) When you start the car hot and turn off the fuel pump during
> cranking, it fires right up--naturally, it won't STAY running because no
[quoted text clipped - 3 lines]
> gets through that time when the PGM-FI wants to overdose the engine on
> gas and it runs.

ok, that's more diagnostic.  do two things - check into flooded start
conditions and remove plugs to see if you can find the wet one.  that'll
give you the leaking injector.

> 5) While this cranking and pumping thing is going on, there's a very
> strong smell of gas around the car, like a car with a carb gets when
> it's flooded.
>
> If it was a main relay problem the car wouldn't run at all, and the car
> runs fine. It's just a livin' bitch to start it when it's hot.

unfortunately, the worst thing about the relay is that it's
intermittent.  i strongly recommend you repair or replace it as a
precaution.  the chances of this vehicle at this age /not/ being
affected is slim to zero.  then you have a clear run at your other
symptoms without false positives.

> --jm
Jim Yanik - 17 Jul 2006 16:47 GMT
>> If it was a main relay problem the car wouldn't run at all,

Not true.

>> and the
>> car runs fine. It's just a livin' bitch to start it when it's hot.
[quoted text clipped - 6 lines]
>
>> --jm

Yes,it's SO easy to just resolder the relay and ELIMINATE it as a trouble
source,and doesn't cost anything except a little time.

Then he could look at starter problems,or whatever.

Signature

Jim Yanik
jyanik
at
kua.net

Jim Mowreader - 18 Jul 2006 20:28 GMT
> er, it wouldn't run at all if the injector system couldn't figure out
> when to start injecting...

Doesn't the crank position sensor (which would trigger during a push
start, since the distributor is turning) tell the PGM-FI when to inject?

--jm
jim beam - 20 Jul 2006 03:46 GMT
>> er, it wouldn't run at all if the injector system couldn't figure out
>> when to start injecting...
[quoted text clipped - 3 lines]
>
> --jm

let's get this back into context:

you originally wrote:
"3) When the engine is hot, if you push-start the car (which doesn't
activate the starter, hence doesn't tell the PGM-FI "you're going
through a startup cycle") it always starts."

check out tegger's description of main relay operation - that'll explain
everything for you.

bottom line, if the main relay is operational, it'll start regardless.
if it's got intermittent open circuit, the "start" position will not
ground the injectors, hence the problem and the difference between the
two modes.  the ecu triggers the injection cycle when the distributor
tells it to - regardless of how the crank gets to be rotated.
Jim Yanik - 17 Jul 2006 16:44 GMT
Jim Mowreader <xpr3@earthlink.net> wrote in news:xpr3-
DA9312.09343017072006@news.west.earthlink.net:

>> google this group for the #1 most common failure in older hondas,
>> especially in summer.  30 seconds research would have saved you a bunch
[quoted text clipped - 5 lines]
> 1) this happens all year round--not just during the summer.
> 2) I just went outside and started the car. I got three clicks.

Indicating the car is not CRANKING. could be a starter problem.
(solenoid contacts?? they can be replaced.)
Could be a worn ignition switch;not energizing the starter.

> When the
> car is dead cold, it always starts within a couple of seconds of turning
[quoted text clipped - 5 lines]
> activate the starter, hence doesn't tell the PGM-FI "you're going
> through a startup cycle") it always starts.

PGM-FI (ECU) does not monitor the starter.

> 4) When you start the car hot and turn off the fuel pump during
> cranking, it fires right up--naturally, it won't STAY running because no
[quoted text clipped - 8 lines]
>
> If it was a main relay problem the car wouldn't run at all,

Not true.
MR is the most problem when the car is hot,but once the car starts,it stays
running,and always starts when cool.

> and the car
> runs fine. It's just a livin' bitch to start it when it's hot.
>
> --jm

Does the car not crank,or cranks but doesn't start? (when hot)

Signature

Jim Yanik
jyanik
at
kua.net

Jim Mowreader - 17 Jul 2006 18:58 GMT
> Does the car not crank,or cranks but doesn't start? (when hot)

The car cranks fine. It runs fine once engine starts.
It starts fine when cold.
It needs to have the gas pedal pumped and pumped and pumped when
starting hot.
Once the gas pedal is pumped enough during a hot start to get it to run,
the car runs fine.

It's not an intermittent problem; it happens on every hot start.

It gives the indication of flooding only during hot starts; once the
car's running, it runs like nothing's wrong with it. It doesn't flood on
cold starts.

And this is the really weird part of the whole problem: once the car
starts, it runs exactly as it should.

I'm thinking this is the logic the car uses when a start command
(turning the key to the "start" position) is issued:

on (startup):
 if (start_switch) = "on" AND (coolant_temp) < 120 deg F
   then
 inject additional fuel quantity for 10 seconds
    and
 run starter
 end if

   or

 if (start_switch) = "on" AND (coolant_temp) >= 120 deg F
    then
 inject standard fuel quantity
    and
 run starter
 end if

But for some reason, this particular specimen can't figure out that it's
already warm, so it dumps more fuel into the engine than the engine can
use, and floods it out.

--jm
Jim Yanik - 18 Jul 2006 01:40 GMT
Jim Mowreader <xpr3@earthlink.net> wrote in news:xpr3-
FF5C10.13581317072006@news.west.earthlink.net:

>> Does the car not crank,or cranks but doesn't start? (when hot)
>
> The car cranks fine. It runs fine once engine starts.
> It starts fine when cold.
> It needs to have the gas pedal pumped and pumped and pumped when
> starting hot.

shouldn't make any difference on a fuel-injected car;there's no
"accelerator pump" to shoot more gas into the airstream.

> Once the gas pedal is pumped enough during a hot start to get it to run,
> the car runs fine.

Or the main relay has cooled enough to work again.

> It's not an intermittent problem; it happens on every hot start.
>
[quoted text clipped - 28 lines]
> already warm, so it dumps more fuel into the engine than the engine can
> use, and floods it out.

I don't believe that the change in fuel would be that significant,to flood
it out.(At temps other than winter conditions)

It's sounding more and more like the main relay.
Your other post says you have spark.

You say if you pushstart the car,it starts and runs.
The ECU would not know that,the starting mixture would be the same as if
you cranked it with the starter.
If it -were- flooded,pushstarting it would be no different.

Of course,removing and resoldering the relay is fairly easy and doesn't
cost anything,and ELIMINATES it as a problem.
You seem to be resisting this.

Signature

Jim Yanik
jyanik
at
kua.net

jim beam - 18 Jul 2006 02:55 GMT
> Jim Mowreader <xpr3@earthlink.net> wrote in news:xpr3-
> FF5C10.13581317072006@news.west.earthlink.net:
[quoted text clipped - 7 lines]
> shouldn't make any difference on a fuel-injected car;there's no
> "accelerator pump" to shoot more gas into the airstream.

yeah, that one had me do a double take as well!

>> Once the gas pedal is pumped enough during a hot start to get it to run,
>> the car runs fine.
[quoted text clipped - 48 lines]
> cost anything,and ELIMINATES it as a problem.
> You seem to be resisting this.
Jim Mowreader - 19 Jul 2006 00:02 GMT
> Of course,removing and resoldering the relay is fairly easy and doesn't
> cost anything,and ELIMINATES it as a problem.
> You seem to be resisting this.

I got up under the dash and resoldered the relay late yesterday. (At
this point I am thinking that the placement of this component is payback
for the Chester Nimitz overseas-postage stamp...) Today I took the car
to work.

First start was at 4:30am. It started normally.
Second start was at 2:15pm. (Yes, I work weird hours.) It started
normally.

So far it's working just like it did before I resoldered the relay.

Third start, because I had to go home, pick up a bill and mail it, was
at 2:30. Back to the ol' twenty-second pump-and-flip routine complete
with gas smell.

When I got home after my trip to the post office, I opened the hood and
plugged/unplugged the coolant temperature sensor about ten times on the
off chance that maybe the connection was just crudded up. It happens,
right? I then got back in the car, turned the key...normal start. I ran
it around some more, came back and shut down. I waited a minute and
turned the key...normal start.

I didn't want to resolder the relay because what this car is, or at
least was, doing isn't like Tegger's description of what the relay does
when it screws up. For instance, it always gave the three clicks it's
supposed to. But it's resoldered.

--jm
jim beam - 18 Jul 2006 03:01 GMT
>> Does the car not crank,or cranks but doesn't start? (when hot)
>
[quoted text clipped - 4 lines]
> Once the gas pedal is pumped enough during a hot start to get it to run,
> the car runs fine.

dude, you don't "pump and pump" to hot start a potentially flooded
engine.  you press the pedal to the floor and keep it there while you
crank.  that tells the ecu to /not/ inject to clear a recognized
no-start condition.

> It's not an intermittent problem; it happens on every hot start.

that is an intermittent problem!  exactly like a main relay.

> It gives the indication of flooding only during hot starts; once the
> car's running, it runs like nothing's wrong with it. It doesn't flood on
> cold starts.

main relay.

> And this is the really weird part of the whole problem: once the car
> starts, it runs exactly as it should.

main relay.

> I'm thinking this is the logic the car uses when a start command
> (turning the key to the "start" position) is issued:
[quoted text clipped - 15 lines]
>   run starter
>   end if

it's a little more complicated than that, but if you really want to
know, look up the open source injector code for "megasquirt".  "google
ees yor frien'."

> But for some reason, this particular specimen can't figure out that it's
> already warm, so it dumps more fuel into the engine than the engine can
> use, and floods it out.

dude, fix the main relay, then come back and tell us if if your problems
persist.
Jim Mowreader - 19 Jul 2006 00:23 GMT
> dude, you don't "pump and pump" to hot start a potentially flooded
> engine.  you press the pedal to the floor and keep it there while you
> crank.  that tells the ecu to /not/ inject to clear a recognized
> no-start condition.

I've tried that. It doesn't work. Press the pedal to the floor and keep
it there, the thing revs for three or four seconds then dies. And you
smell gas. Pump the sh.t out of it for 20 seconds and you're running.

--jm
jim beam - 20 Jul 2006 03:38 GMT
>> dude, you don't "pump and pump" to hot start a potentially flooded
>> engine.  you press the pedal to the floor and keep it there while you
[quoted text clipped - 3 lines]
> I've tried that. It doesn't work. Press the pedal to the floor and keep
> it there, the thing revs for three or four seconds then dies.

of course - you have to let the throttle back to a more normal position
the moment it fires!!!

> And you
> smell gas. Pump the sh.t out of it for 20 seconds and you're running.

there no injection programming to support this action.
CCTGENE - 17 Jul 2006 10:11 GMT
>I have a 1986 Accord LX-I with manual transmission.
>
[quoted text clipped - 38 lines]
>
> --jm

When the car doesn't start are you getting spark? If so, then maybe the fuel
pump relay.
Jim Mowreader - 17 Jul 2006 17:29 GMT
In article
<8vIug.405656$Fs1.125549@bgtnsc05-news.ops.worldnet.att.net>,

> When the car doesn't start are you getting spark? If so, then maybe the fuel
> pump relay.

It gets spark.

jm
'Curly Q. Links' - 18 Jul 2006 18:06 GMT
> I have a 1986 Accord LX-I with manual transmission.
>
> When the car is cold, it starts fine, and it always runs fine. <SNIP>

---------------------------------

It's the main relay. Chilling the interior, or vibrating the relay will
make it work properly. That's why push starting it works. Smacking the
dash on the left side with the key in position II will force it to prime
the rail too, or slamming the door. .

Just fix the relay. . . . Life is too short.

'Curly'
Jim Mowreader - 19 Jul 2006 00:25 GMT
> It's the main relay. Chilling the interior, or vibrating the relay will
> make it work properly. That's why push starting it works. Smacking the
> dash on the left side with the key in position II will force it to prime
> the rail too, or slamming the door. .

I resoldered the relay and it didn't solve the problem.

Cleaning the contacts on the coolant temperature sensor, by plugging and
unplugging it a handful of times, solved the problem. It starts right up
now.

--jm
 
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