Buddy of mine just rebuilt (with all OEM parts!) a D16A6 with PGM-FI for
his '89 Civic (including the appropriate computer and wiring harness).
Got it installed, turned the key, engine turned 3 times... and fired
right up. Very nice. Idles smoooooth and quiet...
But when he gives it any gas, even just sitting in neutral, it bogs and
hesitates. Hit the gas too fast, and it just sputters and dies. Do it
carefully, and once it gets 1800rpm or so, it works fine. It also seems
to idle a little bit rich.
Thoughts? Ideas? He's checked for error codes, but it's not giving any.
TIA
Matt Ion - 11 May 2007 19:34 GMT
> Buddy of mine just rebuilt (with all OEM parts!) a D16A6 with PGM-FI for
> his '89 Civic (including the appropriate computer and wiring harness).
[quoted text clipped - 9 lines]
>
> TIA
BTW, it looks real nice, he's done a lot of work cleaning up the body,
detailing the interior, and cleaned and repainted all the engine parts.
http://www2.moltenimage.com/civic/
Jim Yanik - 11 May 2007 22:35 GMT
> Buddy of mine just rebuilt (with all OEM parts!) a D16A6 with PGM-FI for
> his '89 Civic (including the appropriate computer and wiring harness).
[quoted text clipped - 9 lines]
>
> TIA
Does he have enough fuel pressure to run the fuel injection?
That takes more pressure than a carbureted engine,and the fuel pump may be
different for a carbureted model.

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Jim Yanik
jyanik
at
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Matt Ion - 11 May 2007 23:18 GMT
>> Buddy of mine just rebuilt (with all OEM parts!) a D16A6 with PGM-FI for
>> his '89 Civic (including the appropriate computer and wiring harness).
[quoted text clipped - 13 lines]
> That takes more pressure than a carbureted engine,and the fuel pump may be
> different for a carbureted model.
The old engine was a D15, if memory serves, but it definitely had
PGM-FI. It runs great past 2000rpm and on up to redline, it's just that
initial low-RPM push that's dropping out.
Jim Yanik - 12 May 2007 00:28 GMT
>>> Buddy of mine just rebuilt (with all OEM parts!) a D16A6 with PGM-FI
>>> for his '89 Civic (including the appropriate computer and wiring
[quoted text clipped - 18 lines]
> PGM-FI. It runs great past 2000rpm and on up to redline, it's just
> that initial low-RPM push that's dropping out.
maybe a bad throttle position sensor?
Maybe it's defective at the low end,perhaps a dirty/worn resistive element.

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Jim Yanik
jyanik
at
kua.net
JHLorusso@gmail.com - 12 May 2007 02:25 GMT
it sounds like you converted from DPFI to MPFI, in which case a bit
of wiring was involved
simple run down to check your wiring against
ECU pin component
a1 inj 1
a3 inj 2
a5 inj 3
a7 inj 4
a15 inj resistor box
run all red/blk wires from injectors back to resistor box
swap pins from c1 and c2 to b10 and b12 respectively
run new wire from c1 and c2 into engine bay
swap out old DPFI distributor plug to MPFI plug (matching colors)
wire from c1 goes to blue/grn wire on new distributor plug
wire from c2 goes to yell/grn wire on new distributor plug
extend TPS plug 6" and swap outer 2 wires
sounds like you forgot to switch the TPS wires
Matt Ion - 12 May 2007 03:37 GMT
> it sounds like you converted from DPFI to MPFI, in which case a bit
> of wiring was involved
[quoted text clipped - 17 lines]
>
> sounds like you forgot to switch the TPS wires
Both engines (the one that came out of the car, and the new one) have
the same intake systems, the "PGM-FI PROGRAMMED FUEL INJECTION" throttle
bodies and multipoint injectors. I'll tell him to double-check the
wiring, but I don't think that'll be it.
jim beam - 12 May 2007 03:46 GMT
>> it sounds like you converted from DPFI to MPFI, in which case a bit
>> of wiring was involved
[quoted text clipped - 22 lines]
> bodies and multipoint injectors. I'll tell him to double-check the
> wiring, but I don't think that'll be it.
it's likely that it is - the tps sensor rotation is opposite on the 2pfi
to the 4pfi. the plug and sensors are the same but the wires are
reversed as a result.
Matt Ion - 12 May 2007 08:13 GMT
>>> it sounds like you converted from DPFI to MPFI, in which case a bit
>>> of wiring was involved
[quoted text clipped - 26 lines]
> to the 4pfi. the plug and sensors are the same but the wires are
> reversed as a result.
Except that both the previous engine and the new engine are both MPFI
with identical throttle bodies...
jim beam - 12 May 2007 14:27 GMT
>>>> it sounds like you converted from DPFI to MPFI, in which case a bit
>>>> of wiring was involved
[quoted text clipped - 29 lines]
> Except that both the previous engine and the new engine are both MPFI
> with identical throttle bodies...
then check the cam timing.
jim beam - 12 May 2007 03:42 GMT
> it sounds like you converted from DPFI to MPFI, in which case a bit
> of wiring was involved
[quoted text clipped - 17 lines]
>
> sounds like you forgot to switch the TPS wires
good thinking.
if not, check the cam timing.
Matt Ion - 12 May 2007 03:32 GMT
>>>> Buddy of mine just rebuilt (with all OEM parts!) a D16A6 with PGM-FI
>>>> for his '89 Civic (including the appropriate computer and wiring
[quoted text clipped - 19 lines]
> maybe a bad throttle position sensor?
> Maybe it's defective at the low end,perhaps a dirty/worn resistive element.
I thought of that... we haven't had a chance to check it yet, but I'll
pass that on the suggestion. But wouldn't the computer be throwing
error codes in that case?
Fortunately he still has the old engine, complete with intake, so
there's at least a known working one there :)
jim beam - 12 May 2007 04:06 GMT
>>>>> Buddy of mine just rebuilt (with all OEM parts!) a D16A6 with PGM-FI
>>>>> for his '89 Civic (including the appropriate computer and wiring
[quoted text clipped - 22 lines]
> pass that on the suggestion. But wouldn't the computer be throwing
> error codes in that case?
it may only throw codes if there's a bad connection - like if the
slider's worn on the carbon track inside the sensor. reverse wiring
won't be a bad connection.
> Fortunately he still has the old engine, complete with intake, so
> there's at least a known working one there :)
Dave and Trudy - 12 May 2007 06:18 GMT
> Buddy of mine just rebuilt (with all OEM parts!) a D16A6 with PGM-FI for
> his '89 Civic (including the appropriate computer and wiring harness). Got
[quoted text clipped - 9 lines]
>
> TIA
Just a thought...Some of these systems take a bit of time for the various
processors to synch and get a baseline established. I don't know about the
Honda Civic but I do know that the Chrysler takes a day or so to get
completely normal.
DaveD
Matt Ion - 12 May 2007 08:13 GMT
>> Buddy of mine just rebuilt (with all OEM parts!) a D16A6 with PGM-FI for
>> his '89 Civic (including the appropriate computer and wiring harness). Got
[quoted text clipped - 13 lines]
> Honda Civic but I do know that the Chrysler takes a day or so to get
> completely normal.
Yeah, don't think that's an issue in an '89 with OBD-0.
Michael Pardee - 12 May 2007 14:25 GMT
> Buddy of mine just rebuilt (with all OEM parts!) a D16A6 with PGM-FI for
> his '89 Civic (including the appropriate computer and wiring harness). Got
[quoted text clipped - 9 lines]
>
> TIA
It would really help to separate mixture trouble from ignition trouble. How
about a timing light to see what the timing does when the throttle is opened
a bit? The timing should advance a few degrees, but not jump fifteen degrees
or retard a lot. (It may retard some based on the rise in MAP.) Similarly he
can try adding a squirt of starting fluid into the air cleaner a second
before he opens the throttle to see if that improves the response - which
would point to a lean mixture on throttle opening.
Mike
Matt Ion - 12 May 2007 16:20 GMT
>> Buddy of mine just rebuilt (with all OEM parts!) a D16A6 with PGM-FI for
>> his '89 Civic (including the appropriate computer and wiring harness). Got
[quoted text clipped - 17 lines]
> before he opens the throttle to see if that improves the response - which
> would point to a lean mixture on throttle opening.
Ignition timing has already been checked, but I'll pass on the other
suggestion.