>>> I cannot think of a logical explanation for why replacing the pads would
>>> change the pedal height. I'm not disputing your finding; I just cannot
[quoted text clipped - 21 lines]
> even on the list of possibilities. I will be complaining to the
> dealer.
If you don't get anywhere with them, let them know that you'll be
contacting Hyundai directly and then do so. Hyundai is very responsive
to customer complaints, but their dealers vary considerably in that regard.
> Having said tha, the pedal is still low, but not as low as
> before replacing the pads...but the brakes feel much better I have to
> admit. Thanks.
That makes sense. By installing new pads, you've pushed more fluid into
the system, which would have the effect of pushing the brake pedal upward.
Have you tried pulling outward on the pedal? I'm curious what would
happen if you do so.
jtees4 - 16 Jul 2007 21:30 GMT
>>>> I cannot think of a logical explanation for why replacing the pads would
>>>> change the pedal height. I'm not disputing your finding; I just cannot
[quoted text clipped - 35 lines]
>Have you tried pulling outward on the pedal? I'm curious what would
>happen if you do so.
I just sent a letter off to the service managaer at the dealer. I will
give him a couple of days to respond. Next will be a letter to Hyundai
directly. This morning my wife was on her way to work and she said
that it got bad again...and she usually tells me something isa fine
even when it isn't..so I'll assume it's bad. When she gets home I will
try pulling up on the brake pedal...never tried that. I'll let you
know.
jtees4 - 16 Jul 2007 23:51 GMT
>>>> I cannot think of a logical explanation for why replacing the pads would
>>>> change the pedal height. I'm not disputing your finding; I just cannot
[quoted text clipped - 35 lines]
>Have you tried pulling outward on the pedal? I'm curious what would
>happen if you do so.
I faxed a letter to the dealer about 3PM. Got a call from the service
manager around 5PM. Not bad. She wants to personally see my car, I am
bringing it in Thursday. She was very nice and apologetic and asked
for another chance at the low brake pedal thing. So far so good. Maybe
something will get done after all. I'll let yo all know later in the
week.
hyundaitech - 17 Jul 2007 00:16 GMT
>> Having said tha, the pedal is still low, but not as low as
>> before replacing the pads...but the brakes feel much better I have to
>> admit. Thanks.
>That makes sense. By installing new pads, >you've pushed more fluid into
>the system, which would have the effect of >pushing the brake pedal
upward.
It's put more fluid in the reservoir, but the amount of fluid in the
cylinder portion should be the same. I don't see the link between more
fluid in the reservoir and a higher pedal.
I'll agree that we have less fluid in the calipers. But it should still
take the same amount of pedal travel to apply the same braking force.
Brian Nystrom - 17 Jul 2007 11:34 GMT
>>> Having said tha, the pedal is still low, but not as low as
>>> before replacing the pads...but the brakes feel much better I have to
[quoted text clipped - 8 lines]
> cylinder portion should be the same. I don't see the link between more
> fluid in the reservoir and a higher pedal.
If there is a blockage between the reservoir and the master cylinder
such that fluid cannot flow between them, the brake pedal engagement
point will get lower as the pads wear, since no fluid can flow into the
system to compensate for pad wear. When you replace the pads, it will
push the pedal engagement point back up to where it was.
> I'll agree that we have less fluid in the calipers. But it should still
> take the same amount of pedal travel to apply the same braking force.
The amount travel doesn't change, just the engagement point.
OTOH, since his wife is reporting the same problem again, it sounds like
it may be a bad master cylinder.
hyundaitech - 17 Jul 2007 23:53 GMT
>If there is a blockage between the reservoir >and the master cylinder
>such that fluid cannot flow between them, the >brake pedal engagement
>point will get lower as the pads wear, since no >fluid can flow into the
>system to compensate for pad wear. When you >replace the pads, it will
>push the pedal engagement point back up to >where it was.
I saw something like this once where the reservoir cap wasn't vented
properly. Applying the pedal pushed the pads against the rotors, and
releasing sucked them away (about 1/4" if I remember right). Removing the
master cylinder cap made the problem go away. Replaced cap. No more
problems.
(Of course, I don't recommend driving around with your master cylinder cap
off to test this theory. I have the distinct advantage of performing tests
on a lift.)
Brian Nystrom - 18 Jul 2007 14:20 GMT
>> If there is a blockage between the reservoir >and the master cylinder
>> such that fluid cannot flow between them, the >brake pedal engagement
[quoted text clipped - 12 lines]
> off to test this theory. I have the distinct advantage of performing tests
> on a lift.)
Now that makes sense and it would be easy for him to test.