John,
> The fuel pressure regulator at the end of the fuel rail is subjected to heat
> expansion and fuel pressures get inadequate at idle.
Well yes the steel shell will expand slightly when heated, however,
the fuel circulating through the system actually cools the regulator
and keeps it within operating spec. As the regulator ages, the spring
inside weakens, resulting in lower max pressures.
> My 1988 XJ6 VDP had the same dilemma when coming to a stop and the engine dropped to idle speed. I followed the
> advice of the Haynes automotive manuals suggestion to install a second fuel
> pump.
What? LOL! Did they spec it out for you? What page number?
> I piped it into the blank fitting on the front of the fuel rail. Two
> weeks later an overpressurized fuel line burst while I was driving on
> Interstate 95 and sprayed raw gas into the engine compartment and ignited an
> engine fire which destroyed the car in minutes after the line burst. Just
> as you have experienced, even the experts didn't see this one coming.
Into the front of the fuel rail? It should have been the back as the
front is the return end that leads to the regulator. The regulator
controls pressure after the injectors, not before it. Now what page
was that on?
> I've
> handbuilt custom intakes and fuel systems for carbureted, injected,
> turbo-charged and superchaged engines for classic 6 cylinder Chevy's and a
> couple of 70's era Kawasaki 4 cylinder superbike motors and I've never came
> across a fuel delivery system as complicated as the on the 1988 Jag that
> burned or my current cat, an '89 XJ6.
It is a Bosch system; a very common system found in most cars. From
Toyota to GM. It is rather simple, not complicated.
> Do you hear what sounds like a
> tapping rhythm a bad valve lifter would make, somewhere near the firewall
> when you come to a stop and are at idle? You can only hear it when your
> inside the car. The sound is similar to "water hammer" in a piping system
> when you shut off a valve in a system without a damping standpipe. Same
> thing is happening to the fuel pressure regulator.
Hmmm. sounds as if the damper(s) have failed. There is one at the back
of the rail (inlet) , and another just after the regulator (outlet).
These dampers absorb the pulses from the pump as well as the injector
pulses. Once the dampers fail the regulator gets "Punished". Your
problems could have been fixed by replacing the inlet damper and a new
regulator as long as the pump was ok.
> When the injectors click
> shut, a good regulator will absorb the back pressure created in the fuel
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> engine load is off idle, the fuel back pressure drops dramatically to supply
> the now hungry injector flow and the regulator functions adequately.
Sorry that is incorrect. Ignition and fuel pressure do not sync. and
there is nothing to tie these together.
> That
> explains the "experts" suggestion to find an ignition timing fault. The CPU
> controls injector timing based on feedback from the ignition sensors and
> fuel pressure sensors.
NOPE. Cpu follows a programmed "map" and the Lambda gives a rich or
lean feedback the the CPU. The lambda is in the exhaust.
> The back pressure leak through the regulator changes
> the fuel delivery volume and the now fuel delivery volume tells the CPU a
> false value and it corrects with an ignition timing adjustment and the fuel
> pressure at idle is inadequate to open the injectors. Sort of like a leaky
> heart valve in a human.
Uh.... nope. Fuel pressure is not monitored. And backfeed is not going
to happen as the system is pressurized. Explain how to backfeed
through a regulator when the return line has almost no pressure in
it?(Unless caused by your second pump in the return line flowing the
wrong direction.) Injectors are electronic and open from a pulse, not
fuel pressure. Is this a diesel?
> This is what I believe caused the burst fuel line in
> my '88. I was at highway speed, (for my '88 that was usually between 85
[quoted text clipped - 6 lines]
> fuel delivery timing and back pressure into the fuel lines. Nitro burners
> react violently to lean fuel to air ratios !!!
I believe that your second pump was to blame, and possibly that you
used standard fuel hose instead of injection hose. Top fuel cars blow
intakes because of leanout and ignite the fuel in the intake manifold.
Airflow snaps shut, potentiometer tells cpu "Hey cut the fuel". Top
fuel is a constand feed and is not pulses; no timing here just flow.
> The solution is not so simple. A new regulator will cure most of the
> problem. I suspect Jaguar Cars limited would benefit by putting drag racing
[quoted text clipped - 7 lines]
> it could result in a horsepower gain historically associated with cooler
> cylinder charge temperature.
We racers have long known about cooling the fuel by means of a "Ice
can". In the old days we would take a coffee can, tin in a fuel coil,
add water and ice and bingo, you have cooled the fuel. Now we use
igloo's and dry ice.
I think it would be a great benefit for you to purchase the Bosch Fuel
Systems Handbook. One can be found here -
http://www.amazon.com/exec/obidos/tg/detail/-/0837603005/102-3929538-4464954?v=glance
I am not speaking down to you, although it would seem that way when
anyone corrects someone.
DieInterim
e load is off idle, the fuel back pressure drops dramatically to supply
> the now hungry injector flow and the regulator functions adequately. That
> explains the "experts" suggestion to find an ignition timing fault. The CPU
Nick is right!