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Car Forum / Jeep / March 2007

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95 Yj threaded hole sizes

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nrs - 12 Mar 2007 16:03 GMT
The threaded holes in my 95 Yj frame are quite rusted so it is hard to
tell if the bolt is wrong or if the rust is causing them to go in
tight.

The rear ones (under frame behind shackles) I have been told are
10mm.  Is this right?

The front ones (top of frame, used to mount tow hooks) seem to be 1/2
coarse thread but the previous owner installed a bumper with what
seems to be 12mm 1.75 thread bolt.  The threads looked damaged when I
took them out.  Anyone know the correct size?

Thanks
RoyJ - 12 Mar 2007 17:50 GMT
AFIK, none of the frame bolts on a YJ are metric, all SAE.. Front tow
hooks should be 1/2" SAE coarse, rear should be 3/8 SAE coarse.

> The threaded holes in my 95 Yj frame are quite rusted so it is hard to
> tell if the bolt is wrong or if the rust is causing them to go in
[quoted text clipped - 9 lines]
>
> Thanks
nrs - 12 Mar 2007 21:52 GMT
> AFIK, none of the frame bolts on a YJ are metric, all SAE.. Front tow
> hooks should be 1/2" SAE coarse, rear should be 3/8 SAE coarse.
[quoted text clipped - 14 lines]
>
> - Show quoted text -

By looking at some installation instructions on .pdf files for rear
bumpers and hitches from two different manufacturers, it is actually
7/16 in the rear.  1/2 in the front seems to be correct.

Thanks for the input.
RoyJ - 12 Mar 2007 22:00 GMT
My rear bolt holes have been drilled out to accept 6" long x1/2" through
bolts to hold the bumper and the rear tow hooks. It was the only way to
get enough strngth to feel comfortable with rear tow hooks.

>>AFIK, none of the frame bolts on a YJ are metric, all SAE.. Front tow
>>hooks should be 1/2" SAE coarse, rear should be 3/8 SAE coarse.
[quoted text clipped - 20 lines]
>
> Thanks for the input.
nrs - 12 Mar 2007 22:47 GMT
> My rear bolt holes have been drilled out to accept 6" long x1/2" through
> bolts to hold the bumper and the rear tow hooks. It was the only way to
[quoted text clipped - 26 lines]
>
> - Show quoted text -

I like that idea, the YJ isn't designed very well for rear tow
points.  Did you have to lift the body to do it?
RoyJ - 12 Mar 2007 23:46 GMT
I have a 2" body lift, if I did it over I'd stick with a 1" lift.  You
can get special bumper mounts and nut in under a 1" lift, you need a bit
more to get the hook mount that I have. My bumper is mounted with 1/4" x
2" straps on top and bottom of the frame with the bolt compressing those
onto the frame. If you move the hook back a bit, it fits in better.

My bumpers are custom 2"x5" rock crawler style with intergal winch mount
in front and 2" reciever in the back, both ends are set up as air tanks.

>>My rear bolt holes have been drilled out to accept 6" long x1/2" through
>>bolts to hold the bumper and the rear tow hooks. It was the only way to
[quoted text clipped - 29 lines]
> I like that idea, the YJ isn't designed very well for rear tow
> points.  Did you have to lift the body to do it?
nrs - 13 Mar 2007 00:07 GMT
> I have a 2" body lift, if I did it over I'd stick with a 1" lift.  You
> can get special bumper mounts and nut in under a 1" lift, you need a bit
[quoted text clipped - 40 lines]
>
> - Show quoted text -

Nice setup, I like the air tank idea too.  Small body lifts can be put
to good use.
 
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