> i just get the axle on my YJ fixed and the inernal slave cylinder on
> my XJ goes out! welcome to jeepin huh?! so i do a bit of research
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> thus far!) im starting to think be covered in grease and grime for
> the rest o my days! thnx in advance
You don't give a year for the XJ, so this may be a little off. I did the
conversion on my 88 MJ when I swapped out the BA10/5 5-spd for an AX15 so
some of the parts I needed won't apply.
First, even my 88 bellhousing would have worked. I got the works from a 94
YJ so I had the bellhousing but comparing the two showed that I needed the
pivot ball from the newer one (hole already there) and I needed to tap
threads in two holes not used with the internal setup - already drilled but
not tapped. You may not be as lucky.
Not hat it is essential, but swap out the clutch and pressure plate while
you're at it - save a second trip in a short while. Might as well change
the pilot bearing as well - cheap part, probably could stand a new one.
Inside the bell housing - get the whole thing if you can just to avoid
hassles - I would just go ahead and replace the throwout bearing - based on
the same logic as the clutch. Watch out for one gotcha: your transmission
front bearing retainer has a long nose that serves as a slide for the
throwout bearing. Check the diameter of the nose piece and make sure it
matches the center of the throwout.
The external setup uses a different master cylinder and the connectors are
different. The internal setup has threaded connectors on the hydraulics
where the newer external slaves have push fit connectors with locking pins.
For a conversion, you might as well buy the pre-loaded set of master and
slave. In the 88, I had a problem with two things: The mounting holes for
the master cylinder were just enough different that I had to drill them
out - but your's may fit just fine as I was on the older XJ/MJ firewall.
The other problem I had may also be similar - the YJ pushrod from the pedal
was a different length so I had to fab an adjustable rod.
If you do change this, make sure you grease the nose piece that the throwout
slides on when you assemble things - a light coat of chassis lube will
suffice - so that you don't wear grooves on the shaft.

Signature
Will Honea
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Posted via a free Usenet account from http://www.teranews.com
kirayotaka@gmail.com - 05 Nov 2007 06:01 GMT
> kirayot...@gmail.com wrote:
> > i just get the axle on my YJ fixed and the inernal slave cylinder on
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> --
> Posted via a free Usenet account fromhttp://www.teranews.com
lol sorry it's a 90 xj. thnx for the info.