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Car Forum / Jeep / April 2004

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Bit Off More Than I Could Chew

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Joe White - 19 Apr 2004 18:09 GMT
After spending several weekends peeling the tub off of my 84 CJ7, I have
come to the conclusion that I don't know what the hell I am doing.  This
newgroup has helped me out of so many jams that I'd like to offer what's
left of my Jeep to someone in this group who could actually do something
constructive with it.  I figured I'd try this before throwing it out on
eBay.

This Jeep ran great before I started 'restoring' it. A week does not go by
where someone in my family asks why I did that.  It's been sitting for about
6 months.  I bought it from a buddy a few years ago who owned it for 14
years and only used it on weekends.

It no longer has a tub, dash, wiring harness, gas tank skid plate, rear
cross member, pulse air tubes, ignition module, heater core, heater ducts

Frame has some rot where it connected to the rear cross member on the
driver's side, it also has damage at the body mounts, mostly due to my
surgery but none of this seems insurmountable (only to me)

T-176 is 2 years old
258 has around 80,000 miles
Carter BBD with stepper motor
Air tubes are gone, rest of the emissions crap is in a box
All seats (tan)
Full hard doors, hood,  fenders, windshield frame (red), full soft doors,
half doors (plastic), never mounted
Crap tires on OEM wagon wheels (5) 15x7 + American racing wagon wheels (15x7
(5), one still in box)
Brake work done in Sept 03
New alternator, water pump, never installed
Factory service manual
HEI Distributor still in box (bought 11/03)

CJ is in storage unit in Largo, Florida

Price $0.00  (only stipulation is you have to pick it up and take
everything)

Email me if you are interested (remove NOSPAM from my address)

Joe White
Kevin Sperle - 19 Apr 2004 19:07 GMT
Sorry to hear you lost interest.  I'm just starting my tub swap and hope it
doesn't turn out the same...

I'm sure someone will be happy to take it off your hands.

> After spending several weekends peeling the tub off of my 84 CJ7, I have
> come to the conclusion that I don't know what the hell I am doing.  This
[quoted text clipped - 37 lines]
>
> Joe White
SB - 19 Apr 2004 23:15 GMT
If it's not a vehicle you need or depend on...then keep it and take your
time man!

Don't look at the whole thing as one big mass of tasks...just pick one thing
and work on that.
Do the rust patches first.....if I had a house w/garage I'd be doing the
same.  And I too get that overwhelming feeling when there's lots to do.

Just don't listen to the people that are dumpin on ya cuz you may look
disorganized!

> After spending several weekends peeling the tub off of my 84 CJ7, I have
> come to the conclusion that I don't know what the hell I am doing.  This
[quoted text clipped - 37 lines]
>
> Joe White
L.W.(=?iso-8859-1?Q?=DFill?=) Hughes III - 19 Apr 2004 23:36 GMT
    It's just when you take the body off and see that was the only
thing holding whole rear end on:
http://saturday.pointclark.net:8082/pictures/jeep/pics/Jeep_601.JPG
       God Bless America, ßill O|||||||O
mailto:LWHughes3rd@aol.com http://www.billhughes.com/

> If it's not a vehicle you need or depend on...then keep it and take your
> time man!
[quoted text clipped - 6 lines]
> Just don't listen to the people that are dumpin on ya cuz you may look
> disorganized!
SB - 20 Apr 2004 01:45 GMT
haha...no way!! lol

It's funny though....it's like Wile E Coyote as he runs off the
cliff....he's fine til he looks down!
so as a daily that jeep probably woulda kept going....rust is kinda like a
weld isn't it? lol

>      It's just when you take the body off and see that was the only
> thing holding whole rear end on:
[quoted text clipped - 12 lines]
> > Just don't listen to the people that are dumpin on ya cuz you may look
> > disorganized!
Dave Milne - 20 Apr 2004 23:07 GMT
Is that a "Real Jeep" chassis :-)

Dave Milne, Scotland
'91 Grand Wagoneer, '99 TJ

>      It's just when you take the body off and see that was the only
> thing holding whole rear end on:
[quoted text clipped - 12 lines]
> > Just don't listen to the people that are dumpin on ya cuz you may look
> > disorganized!
L.W.(=?iso-8859-1?Q?=DFill?=) Hughes III - 20 Apr 2004 23:49 GMT
    Real Jeep frames are open channel like the commercial trucks,
therefore they don't hold water and rust out. Notice there's not mention
of rust on this CJ-3B frame restoration:
http://www.apple.queensu.ca/CJ3B/Owners/Ahlberg1.html
       God Bless America, ßill O|||||||O
mailto:LWHughes3rd@aol.com http://www.billhughes.com/

> Is that a "Real Jeep" chassis :-)
>
> Dave Milne, Scotland
> '91 Grand Wagoneer, '99 TJ
L0nD0t.$t0we11 - 21 Apr 2004 03:46 GMT
 For those new to the group, it probably should be pointed out
 periodically that Bill doesn't much care for any jeep model
 newer than the Conestoga... the original one with 72 inch wooden
 wheels and genuine steel belt wrapped carefully around the
 outer wooden rim.  Engine options were either 4 or 6 horsepower.

Roughly 4/20/04 15:49, L.W.(ßill) Hughes III's monkeys randomly typed:
>      Real Jeep frames are open channel like the commercial trucks,
> therefore they don't hold water and rust out. Notice there's not mention
[quoted text clipped - 7 lines]
>> Dave Milne, Scotland
>> '91 Grand Wagoneer, '99 TJ

Signature

Evolution is merely survival of the minimally adequate

L.W.(=?iso-8859-1?Q?=DFill?=) Hughes III - 21 Apr 2004 05:08 GMT
    You may see the spare wagon wheel we used on the Butterfield stage
my parent used to get to our ranch in Del Mar, California, on the fence
behind me and my brother: http://www.billhughes.com/billJerry1948.jpg 
       God Bless America, ßill O|||||||O
mailto:LWHughes3rd@aol.com

>   For those new to the group, it probably should be pointed out
>   periodically that Bill doesn't much care for any jeep model
>   newer than the Conestoga... the original one with 72 inch wooden
>   wheels and genuine steel belt wrapped carefully around the
>   outer wooden rim.  Engine options were either 4 or 6 horsepower.
Howard Eisenhauer - 20 Apr 2004 01:28 GMT
Joe, it may seem helpless but don't let that, or the opinions of
others, make you give up.m  I'm going through the same sort of
exercise right now,

http://users.eastlink.ca/~howarde/Tonka.html

Obviously, this is going to take a lot longer than I would like and
it's not going to be as easy as I'd like.  I don't get a lot of
encouragement from some people either, it could probably be better
described  as "Discouragement",  Some days when I think about
everything I've got ahead of me  I just wanna crawl in a hole & make
the world go away :(.

The thing is, I've been through enough in life to know that if I take
it one day at a time, in small steps, I WILL  get it finished :).  Of
course I do have the advantage of having a long attachement with this
particular jeep, I know every part of it inside out, I know what it
will look like when it's done & most importantly I know how  good I'll
feel  when I'm driving it :).  

I also know that if I don't fix it I'll feel like crap the rest of my
life. ;>.

Now, the question is- are you more interested in the "Destination" or
the "Journey"?  If your really more interested in having something,
anything!  to drive right now then  you'll be happier just buying
yourself another jeep, but if there 's something about this one that
tweaked your imagination then think about sticking with it. Don't let
the occaisional bought of  discouragemnet or the opinions of others
(Whatinhelldothoselifelessmoronsknowanyway?) be the reason to quit.
Do it, Do it Right, &  I guarantee that  when you're done the sense of
accomplishment will put a smile on your face everytime you even
*Think* about runnin her down the road :).

Either way, Good Luck

-Howard.

>After spending several weekends peeling the tub off of my 84 CJ7, I have
>come to the conclusion that I don't know what the hell I am doing.  This
[quoted text clipped - 37 lines]
>
>Joe White
SB - 20 Apr 2004 01:48 GMT
AND....if you do the restoration....take pics!  It's always fun to go back
and say, "that's were I lost it..." and "that's where I broke my foot
kicking the jack and having the axle fall...."

Then you can get some Jeep credz with the real grease monkeys when you post
some of those pics!

> After spending several weekends peeling the tub off of my 84 CJ7, I have
> come to the conclusion that I don't know what the hell I am doing.  This
[quoted text clipped - 37 lines]
>
> Joe White
J. Painter - 20 Apr 2004 14:42 GMT
Joe:

I agree with some of the other posters-- don't give up yet. You need
to put blinders on just like they do with horses so you can only see
ahead and you aren't distracted by other things.

If money isn't an issue, why don't you find a local welder to clean up
the frame rot and give you a good base to start with. Then take each
step forward based on a rough timeframe: by the end of summer I'll
have the engine remounted and running, by the end of the fall I'll
have the tub back together, etc. You only go around once, so why give
up on a dream to quickly?

J Painter
RocknTJ - 20 Apr 2004 17:13 GMT
It will be 2 years next month, since the start of my project. There is still
a long way to go.
http://members.cox.net/rockncj/

Good luck, whatever the choice.

--James

> After spending several weekends peeling the tub off of my 84 CJ7, I have
> come to the conclusion that I don't know what the hell I am doing.  This
[quoted text clipped - 37 lines]
>
> Joe White
Lee Ayrton - 20 Apr 2004 19:22 GMT
About 2 years here too.  I'm nearly done -- but I'm fighting with the
thing today, as a matter of fact.

And, it seems to be winning.

> It will be 2 years next month, since the start of my project. There is still
> a long way to go.
[quoted text clipped - 47 lines]
> >
> > Joe White
Lee Ayrton - 20 Apr 2004 19:46 GMT
OK, help me out, please.  I'm feeling stupid here, it must be the sudden
change in the weather.

The harmonic balancer in my `79 CJ-5 258 had a bit of wobble in the outer
ring -- probably as a result of that engine, without Jeep, sitting in a
field for a decade with the front of the engine held up with a block under
the balancer.  It now has new bearings, new seals, etc. anyway so that's
not an issue.

Today's a nice day to get greasy, so I propped the radiator up enough to
get a socket on the puller on the balancer through the grill and popped it
off.  So far, so good.

I worked the new, out of the box, balancer on in stages with successively
shorter bolts.  The real bolt and spacer seem to be seated, but the pulley
bolted to the balancer isn't lining up with the water pump and alternator,
it is about 1/8" too far forward.  Is there a wrong but nearly fits
balancer for this engine, or does it simply need to go back further?  I'm
reluctant to force the damned thing (visions of the crank threads turning
into a pile of fine shavings dance in my head) unless I really need to.

Should the face of the crank be flush with the face of the balancer?  Mine
seems to be sitting back at that small step inside the balancer, but --
stupidly -- I didn't look at the original before pulling it apart to see
the relationship.

Such fun I have sometimes...
DougW - 20 Apr 2004 23:10 GMT
Lee Ayrton did pass the time by typing:
> OK, help me out, please.  I'm feeling stupid here, it must be the sudden
> change in the weather.

It's a Jeep thing. :)

> The harmonic balancer in my `79 CJ-5 258 had a bit of wobble in the outer
> ring -- probably as a result of that engine, without Jeep, sitting in a
> field for a decade with the front of the engine held up with a block under
> the balancer.

That would do it.

> Today's a nice day to get greasy, so I propped the radiator up enough to
> get a socket on the puller on the balancer through the grill and popped it
> off.  So far, so good.

Been there, cept I had to pull the radiator.

> I worked the new, out of the box, balancer on in stages with successively
> shorter bolts.  The real bolt and spacer seem to be seated, but the pulley
> bolted to the balancer isn't lining up with the water pump and alternator,
> it is about 1/8" too far forward.  Is there a wrong but nearly fits
> balancer for this engine, or does it simply need to go back further?

The only one I'm aware of is the OEM part from the dealer.  It's based
on the oil slinger not being there.  Read about it on
http://www.bc4x4.com/faqs/yj.cfm?cat=5&faqid=147#faqtop

> I'm
> reluctant to force the damned thing (visions of the crank threads turning
> into a pile of fine shavings dance in my head) unless I really need to.

There is a proper tool.  Most places like Autozone rent it and believe
me it makes installing that sucker a breeze.
http://members.cox.net/wilsond/hb/installer-set-s.jpg

> Should the face of the crank be flush with the face of the balancer?

Mine wasn't, it was off by about 1/8.  I remember this because the washer
was packed with crud to about that depth.  I also noticed the notch in
the HB lines up on the timing mark notches (for me at least)

> Mine
> seems to be sitting back at that small step inside the balancer, but --
> stupidly -- I didn't look at the original before pulling it apart to see
> the relationship.
>
> Such fun I have sometimes...

I did the same thing, forgot to measure.  Alas my experience with the
93 4.0 isn't going to help much.  I did find the last 1/8" took a lot of
pressure on the installer tool. FWIW: http://members.cox.net/wilsond/hb/

Hope that helps.

Signature

DougW

c - 21 Apr 2004 00:09 GMT
> Lee Ayrton did pass the time by typing:
> > OK, help me out, please.  I'm feeling stupid here, it must be the sudden
[quoted text clipped - 20 lines]
> > it is about 1/8" too far forward.  Is there a wrong but nearly fits
> > balancer for this engine, or does it simply need to go back further?

Sometimes the key on the crank is the problem. It is usually a woodruff key
which is basically a half round shape on the part that goes into the keyway
in the crank snout. The key can catch on a burr in the balancer keyway and
the back of the key will raise up, essentially forming a lock. Personally,
if it isn't too much hassle to pop it back off, I would do that. Then check
the key and the slot in the new balancer for burrs and sharp edges. A small,
fine file, or one of your wife's emory boards for doing her nails will work
just fine. Make sure the key is all the way down in the slot and also make
sure that the tup surface of the key is parallel with the crank snout. I
usually put a little anti-sieze in the balancer hole to kind of lubricate
things a little. Not much of it makes it in because it is a press fit, but
it does help.

Chris
Will Honea - 20 Apr 2004 23:20 GMT
Working from memory, I think that it went flush on the end.  I DO know
that that bolt in the crank is not fragile!  I had to bolt a holding
bar onto the balancer then jam that against the frame while me and my
half inch breaker bar joined forces with about 3 feet of pipe to break
the sucker loose - just before I gave up and pulled the front end off
so I could reach it with an impact wrench.  I'm guessing now, but it
seems to me that the book called for 75 ft pounds (OK, I got up and
looked.  It's 80 ft pounds lubricated - that's snug).  Mine was a
pretty snug fit over the crank and I used several washer stacks to get
it down but I also lubed the shaft/bore while I was greasing the seal.
BTW, I hope you changed the seal while it was out - sitting that long
will probably result in another trip into it pretty soon anyway to
replace the dried out and hardened one.  I think mine lasted about
3-4000 miles after changing the balancer before the I was back at it.
Odd note: they wanted $28 for the seal alone while the whole timing
cover gasket set with the seal included was only something like $7 -
go figure.

> OK, help me out, please.  I'm feeling stupid here, it must be the sudden
> change in the weather.
[quoted text clipped - 23 lines]
>
> Such fun I have sometimes...

Signature

Will Honea <whonea@codenet.net>

Mike Romain - 21 Apr 2004 00:25 GMT
If you are going to change the seal, you have to loosen the timing cover
to do it right.

The seal needs to be installed in the cover, then the balancer slipped
on, then the cover slides around to center the seal on the balancer,
then you tighten the cover down, pull off and put the balancer back in
in for good.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's

> Working from memory, I think that it went flush on the end.  I DO know
> that that bolt in the crank is not fragile!  I had to bolt a holding
[quoted text clipped - 44 lines]
> --
> Will Honea <whonea@codenet.net>
Will Honea - 21 Apr 2004 07:55 GMT
I didn't that much of a problem without pulling the cover - except for
my cheap-assed seal puller.  Insertion was simple and the cover was
already centered by the previous seal.  What you describe seems to be
the way to position the cover if that was pulled but the new seal
should still be positioned correctly (if the old one was).

I do wish I had gone to the trouble of pulling the cover, though,
because I have just enough seepage at the top of the cover to keep
things pretty nasty under the radiator hoses and behind the
compressor.

> If you are going to change the seal, you have to loosen the timing cover
> to do it right.
[quoted text clipped - 56 lines]
> > --
> > Will Honea <whonea@codenet.net>

Signature

Will Honea <whonea@codenet.net>

Lee Ayrton - 21 Apr 2004 14:33 GMT
Thanks for the help guys, but it turned out that it really _was_ me just
being stupid.  I was using the wrong torque value, not the 80 ft/lbs that
the balancer needs.  It lines up fine now, and spins without a wobble.

The end of the crank does not sit flush with the face of the balancer, it
is something like 3/32" back.

Thanks again.

> OK, help me out, please.  I'm feeling stupid here, it must be the sudden
> change in the weather.
[quoted text clipped - 23 lines]
>
> Such fun I have sometimes...
L.W.(=?iso-8859-1?Q?=DFill?=) Hughes III - 21 Apr 2004 20:20 GMT
    Thanks for the follow up. :-)
       God Bless America, ßill O|||||||O
mailto:LWHughes3rd@aol.com http://www.billhughes.com/
DougW - 21 Apr 2004 22:58 GMT
Lee Ayrton did pass the time by typing:
> Thanks for the help guys, but it turned out that it really _was_ me just
> being stupid.  I was using the wrong torque value, not the 80 ft/lbs that
> the balancer needs.  It lines up fine now, and spins without a wobble.
>
> The end of the crank does not sit flush with the face of the balancer, it
> is something like 3/32" back.

Glad to hear that.

Signature

DougW

 
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