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Car Forum / Jeep / March 2005

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01 TJ wheels locked up at 65 MPH

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fray - 31 Mar 2005 18:40 GMT
On Tuesday I brought my Jeep (01 Sahara) in for service.  Standard
stuff, change the transfer case fluid, check the breaks, oil change,
and adjust the 4x4 lever.  (Previously if you pulled back to the 4x4
high location it would be in neutral.. you had to be in the middle of
the position to be in 4x4 high..)

After picking up the jeep I drove around (all different speeds) for
15-20 miles.  No out of place noises nothing.

Yesterday after lunch I was driving on the freeway (it had been
raining, but luckily had stopped).  Just turned on the cruise control
to 65 MPH.. and suddenly "_BANG_", "screeetch"..  Something broke at 65
MPH and the wheels locked up!  65-0 in about 10-15 seconds.. dead in
the middle of the freeway with on coming traffic going 65-80 MPH!

Luckily I avoided getting rear-ended and was able to get highway patrol
there within a few minutes.  When loading the jeep onto the flatbed we
put the transmission and transfer case into neutral.  The rear tires
"lurched" and turned.. the front fires wouldn't turn at all.  Had the
jeep towed back to the dealership (15 or so miles away)..  ($500+!
dealership picked up the invoice on that...)

I'm still waiting to hear what went wrong and whats broken.....  but I
was wondering, if anyone has any idea what the hell happened.... and
what I need to look out for (damage wise).

My suspicion right now is either all 4 tires locked up or only the
front 2.  If all 4 locked, then I suspect the transfer case blew up.
If only the front 2 locked then the front differential blew up.

If the transfer case blew, then could the front/rear differential,
drive shaft, etc be damaged?  (I already expect the tires to be flat
spotted).

If only the front differential blew up.. would there be any damage to
anything other then the front axel?

(Needless to say, it was damned scary going from 65-0 without being
able to do anything about it..  highway patrol, highway helper, tow
truck driver and jeep service guy were all amazed I didn't flip/roll
it.. geez..)

Thanx,
Mark

(First time I've posted here.. been reading the group for the last 4
years.. all sorts of great tips!)
Mike Romain - 31 Mar 2005 19:01 GMT
Wow, you were lucky.

Too hard to guess at the damage.  Too many things could have jammed but
having the linkage adjusted and something like the t-case blowing up is
too strange.....

That almost sounds like you were in 4 high on dry roads and it grenaded
the t-case.  I have seen that happen, the t-case was literally in pieces
with the front driveshaft blown right out.

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's

> On Tuesday I brought my Jeep (01 Sahara) in for service.  Standard
> stuff, change the transfer case fluid, check the breaks, oil change,
[quoted text clipped - 43 lines]
> (First time I've posted here.. been reading the group for the last 4
> years.. all sorts of great tips!)
fray - 31 Mar 2005 19:23 GMT
> That almost sounds like you were in 4 high on dry roads and it grenaded
> the t-case.  I have seen that happen, the t-case was literally in pieces
> with the front driveshaft blown right out.

That had definatly cross my mind.  The lever was definatly in 2 HI.

Also I had taken many turns, nothing felt jittery or anything.. it's
possible something minor broke and it flipped into 4x4 HI and then
grenaded.

It had been raining all day, but wasn't when this happened..  in some
ways I think the slightly slick roads helped me...  If it wasn't for a
little bit of slidding, it may have flipped.

I kind of am kicking myself now that I didn't look under the jeep at
all when I dropped it off.. but the adrenaline was a bit much for me to
be thinking about what actually happened....  (took 2+ hours for my
hands to stop shaking!)
fray - 31 Mar 2005 22:10 GMT
Ok, I just got a call from the dealership.

It turns out they had checked the fluid in the front differential and
umm.. didn't exactly make sure there was enough left in there after
they checked it.

The front pinion bearing grenaded.. they said they're going to replace
all of the bearing is the front axel.   Is there anything else I need
to look out for?

(They said they checked everything else over, and only the front wheels
locked up on it, the transfer case/rear end looks fine.)
Mike Romain - 31 Mar 2005 22:18 GMT
The front u-joints, axle bearings and seals and ring and pinion just all
took a major 'hit'.  

So did the front output bearing and seal in the t-case.

The twist when the pinion jammed up against the ring gear must have
caused some severe stress if no damage showing....

I would be asking about a warranty period on it if they chose to use any
of the old guts of the front end.

My $0.02,

Mike
86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
88 Cherokee 235 BFG AT's

> Ok, I just got a call from the dealership.
>
[quoted text clipped - 8 lines]
> (They said they checked everything else over, and only the front wheels
> locked up on it, the transfer case/rear end looks fine.)
L.W.(=?iso-8859-1?Q?=DFill?=) Hughes III - 31 Mar 2005 23:04 GMT
    If we're are to believe them, that only the pinion bearings seized,
then their races would have spun, making the housing toast, too. I
wouldn't use one part of the whole front end.
    Of course Real Jeeps use unlocking hubs, and would have been free
wheelin'.
       God Bless America, ßill O|||||||O
mailto:LWHughes3rd@aol.com http://www.billhughes.com/

> The front u-joints, axle bearings and seals and ring and pinion just all
> took a major 'hit'.
[quoted text clipped - 12 lines]
> 86/00 CJ7 Laredo, 33x9.5 BFG Muds, 'glass nose to tail in '00
> 88 Cherokee 235 BFG AT's
Snow - 31 Mar 2005 22:21 GMT
> It turns out they had checked the fluid in the front differential and
> umm.. didn't exactly make sure there was enough left in there after
> they checked it.

Are they going to fix this free of charge?  by their own admission they
f.cked up.  Call the shop back right away and talk to the boss, make sure
you get him to put in writing that due to their carelessness you almost died
when you diff blew while on the highway doing 60 mph.  If he won't do this,
talk to the owner and repeat all the conversation to him/her.  If they still
won't fix for free let them know you will be talking to a lawyer tomorrow
morning after which you will be contacting the news media, your state
vehicle safety board and other legal factions.

Snow..
fray - 31 Mar 2005 23:01 GMT
> Are they going to fix this free of charge?  by their own admission
they f.cked up.

Ya.. they're covering the tow charge (about $500), all of the parts..

And I'm going to be damned sure I get something from them that said if
I have any front end problems they'll deal with it.  I'll take Mike's
suggestion on what to talk to them about.

--Mark
Jeff Strickland - 31 Mar 2005 19:29 GMT
> Wow, you were lucky.
>
[quoted text clipped - 5 lines]
> the t-case.  I have seen that happen, the t-case was literally in pieces
> with the front driveshaft blown right out.

That's what I was thinkin' too, he thought he was in 2WD, but was really in
4WD and the tcase couldn't take it anymore.
L.W.(=?iso-8859-1?Q?=DFill?=) Hughes III - 31 Mar 2005 20:57 GMT
    Your sun and planetary gears let go:
http://www.billhughes.com/BrokenCase01.jpg
       God Bless America, ßill O|||||||O
mailto:LWHughes3rd@aol.com

> On Tuesday I brought my Jeep (01 Sahara) in for service.  Standard
> stuff, change the transfer case fluid, check the breaks, oil change,
[quoted text clipped - 43 lines]
> (First time I've posted here.. been reading the group for the last 4
> years.. all sorts of great tips!)
 
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