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Car Forum / Jeep / June 2005

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Bad Engine?

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Michael White - 23 Jun 2005 03:48 GMT
All,

I'm looking for some advice on this.  First, some history:

In December 2002, I bought and installed a remanufactured engine from
PowerPro Performance (the company with the long warranty) out of Missouri.
That engine had bad rings in #6 cylinder so it went back.  I installed the
second engine, and made a bad claim due to the Mopar MPI + Clifford valve
combo (fixed thanks to Hesco) and sent it back.  They shipped me a third
engine before I had analyzed the problem properly.

I installed the third engine in March of 2003, but it's been using about 3-4
quarts of oil between changes since I installed it.  The compression test
passed (at least 160 on every cylinder) and mileage was acceptable (upper
teens), although I got better with a carb.  It also seemed to run OK.  Not
wanting to make another bad claim, I've been checking out everything else,
but to no avail.  Finally, I took it to the Jeep dealership to run a
leakdown test: cylinder #4 has 33% leakdown (fail), and four others are at
about 22% (marginal).  So I sent the third engine back.  It had been in my
Jeep for about 15,000 miles.

PowerPro Performance's analysis of the problem was that my fuel mixture was
so bad that the fuel washed away the cylinder walls.  I talked to Hesco
about this analysis, and they said that PowerPro's analysis didn't sound
right.  In order for this problem to occur, I'd be getting about two miles
gallon, spewing black smoke, and choking on gas fumes.  None of this was
true.  Also, my catalytic converter is only about two years old, so I don't
think that could contribute to this problem.

Any opinion on either Hesco's or PowerPro's analysis?  Preliminarily (I'm
supposed to hear from PowerPro again tomorrow), PowerPro says they'll
either ship back the bad engine (at my cost) or keep it as a core.  Neither
option sounds good to me.  Anyone else think of any other options?

Thanks.
Signature

Michael White         "To protect people from the effects of folly is to
                      fill the world with fools." -Herbert Spencer

P.S.  I'm not buying anything like this on-line again.

L.W.(ßill) Hughes III - 23 Jun 2005 05:41 GMT
    I think you may have messed up breaking your engine in, like the
first fifty miles are critical to break in the rings, forcing a dry wall
condition to burn in them in by lugging the engine in top gear and hard
accelerating from about thirty to sixty over and over and over:
http://performanceunlimited.com/documents/enginebreakin.html
       God Bless America, ßill O|||||||O
mailto:LWHughes3rd@aol.com http://www.billhughes.com/

> All,
>
[quoted text clipped - 36 lines]
>
> P.S.  I'm not buying anything like this on-line again.
Michael White - 24 Jun 2005 03:43 GMT
Bill,

I followed their break-in procedure which, although not identical to the
ones on the web page you listed (e.g. accelerate to 55 MPH rather than 50
MPH, repeat 10 times rather than several times, etc...), are probably close
enough.  Besides, their engine, their break-in procedure.

And even if I didn't, I don't understand how this could cause damage to the
cylinder walls.

Thanks.
Signature

Michael White         "To protect people from the effects of folly is to
                      fill the world with fools." -Herbert Spencer

L.W.(ßill) Hughes III (billhughes@cox.net) wrote on Wednesday 22 June 2005
11:41 pm:

>      I think you may have messed up breaking your engine in, like the
> first fifty miles are critical to break in the rings, forcing a dry wall
[quoted text clipped - 52 lines]
>>
>> P.S.  I'm not buying anything like this on-line again.
wkearney99 - 24 Jun 2005 04:42 GMT
This doesn't help, but three engines gone bad?  Some folks might take that
as a sign to get a different vehicle....

> >> In December 2002, I bought and installed a remanufactured engine from
> >> PowerPro Performance (the company with the long warranty) out of
[quoted text clipped - 33 lines]
> >> Neither
> >> option sounds good to me.  Anyone else think of any other options?
Billy Ray - 24 Jun 2005 05:57 GMT
If the rings are not staggered you can pump a lot of oil out but you are
also producing a smoke screen behind you.  I think I would be on the phone
to find out why you received three bad engines.  Anything mass produced will
occasionally produce a defective product.  Three in a row implies something
different.  What reasoning (excuse) are they offering?

> This doesn't help, but three engines gone bad?  Some folks might take that
> as a sign to get a different vehicle....
[quoted text clipped - 49 lines]
>> >> Neither
>> >> option sounds good to me.  Anyone else think of any other options?
Earle Horton - 24 Jun 2005 14:38 GMT
As I remember from 1978, the Chrysler Corp. engines with this problem were
not producing smoke screens.  Up to some limit, oil will burn clean.  The
warranty fix to the problem, by the way, was to take out the pistons,
stagger the rings, and put them back.  No new rings, no honing of cylinder
walls.  I had a heck of a time talking the parts counter out of new head
gaskets, because it wasn't listed on the warranty repair bulletin as a
necessary part!  I saw another case where a private mechanic put all the
rings in a Volvo B18 engine upside down.  It pumped a lot of oil, but did
not noticeably smoke.

He didn't get three bad engines.  The second was supposedly OK, but he put
in a bad claim.  I am skeptical of the "not broken in" theory, since he
claims that the third engine pumped oil since new.  I would look for
something installed incorrectly, but since PowerPro Performance now has the
engine how to prove this?  Mike, what make and model engine is it?

Earle

> If the rings are not staggered you can pump a lot of oil out but you are
> also producing a smoke screen behind you.  I think I would be on the phone
[quoted text clipped - 55 lines]
> >> >> Neither
> >> >> option sounds good to me.  Anyone else think of any other options?
Michael White - 25 Jun 2005 02:53 GMT
Earle,

It's the AMC 258 (4.2 L) 6 cylinder.  They still haven't gotten back to me
yet, with the guy I'm working with saying he needs to confirm or check
something (he wasn't real clear).  I'm supposed to hear from him on Monday.
BTW, the web site for this company is
http://www.powerpro2000.com/long_block_engines.htm
Signature

Michael White         "To protect people from the effects of folly is to
                      fill the world with fools." -Herbert Spencer

Earle Horton (earle-NOSPAM-horton@msn.com) wrote on Friday 24 June 2005
08:40 am:

> As I remember from 1978, the Chrysler Corp. engines with this problem were
> not producing smoke screens.  Up to some limit, oil will burn clean.  The
[quoted text clipped - 86 lines]
>> >> >> Neither
>> >> >> option sounds good to me.  Anyone else think of any other options?
Earle Horton - 25 Jun 2005 05:21 GMT
Keep your fingers crossed.  Maybe they will find something wrong with your
third engine.

Earle

> Earle,
>
[quoted text clipped - 93 lines]
> >> >> >> Neither
> >> >> >> option sounds good to me.  Anyone else think of any other options?
L.W.(ßill) Hughes III - 24 Jun 2005 05:58 GMT
    Like if you don't break the glaze with a hone when just ringing an
engine, to force your rings to break in, then they never will, riding
just off the surface, in the areas that are not perfectly round. And I
did it for a full fifty miles, first lugging the engine, then full
throttle over and over and over again to make sure.
       God Bless America, ßill O|||||||O
mailto:LWHughes3rd@aol.com http://www.billhughes.com/

> Bill,
>
[quoted text clipped - 10 lines]
> Michael White         "To protect people from the effects of folly is to
>                        fill the world with fools." -Herbert Spencer
Stephen Cowell - 25 Jun 2005 05:50 GMT
> Bill,
>
[quoted text clipped - 5 lines]
> And even if I didn't, I don't understand how this could cause damage to the
> cylinder walls.

Are you spinning the oil pump with a drill?  This
seems to be a good thing to do... I've only put
in a V8 longblock Chevy before, but this was
recommended, so I took copper pipe and flattened
one end... chucked it up and spun the oil pump
with the distributor out.  This was enough to get
the pump primed.... is there no procedure like
that required?  First startup is a critical time!
__
Steve
.
Greg - 25 Jun 2005 14:53 GMT
 I just had my 258 changed last month and yes they had to use drill for oil
pump.

> Bill,
>
[quoted text clipped - 7 lines]
> the
> cylinder walls.

Are you spinning the oil pump with a drill?  This
seems to be a good thing to do... I've only put
in a V8 longblock Chevy before, but this was
recommended, so I took copper pipe and flattened
one end... chucked it up and spun the oil pump
with the distributor out.  This was enough to get
the pump primed.... is there no procedure like
that required?  First startup is a critical time!
__
Steve
.
Michael White - 26 Jun 2005 04:03 GMT
Stephen Cowell (scowell@sbcglobal.net) wrote on Friday 24 June 2005 11:50
pm:

>> Bill,
>>
[quoted text clipped - 18 lines]
> Steve
> .

Steve,

Yes, I use a drill to turn the oil pump, usually twice - once when the
engine is out and I'm testing for leaks, and the second just before I drop
the distributor in less than an hour before initial start-up.  I distinctly
remember last time because I forgot that I had taken the plug out of the
oil pressure sending unit hole and it sprayed oil all over the garage wall.
At least I knew I'd get good pressure :).

Thanks.
Signature

Michael White         "To protect people from the effects of folly is to
                      fill the world with fools." -Herbert Spencer

Earle Horton - 23 Jun 2005 16:17 GMT
The description of engine number three reminds me of what happened with a
run of Chrysler Corporation engines in 1978.  Good compression, poor oil
mileage, somebody forgot to stagger the ring gaps.

Earle

> All,
>
[quoted text clipped - 31 lines]
>
> Thanks.
 
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