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Car Forum / Kia Cars / August 2004

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Wheel Bearings

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M Burnside - 31 Jul 2004 09:00 GMT
Hi

I have a Kia Rio 2002.  It's a great car but after 32000 miles it started
needing new front wheel bearings on either driver and/or pass side every
2000 - 3000 miles.  I'm just about to get it booked in once again for the
sixth time at 47000 to get new wheel bearings.  The fourth time the wheel
bearings went out, I took it to another Kia dealer because I thought the
dealer must be installing them incorrectly.

Anyway the dealer who has fixed it the most each time he said the alignment
is out and that's why the wheel bearings failed.  So I took it to 3
different shops each time to get the alignment and they said it was either
fine or it was out but not by much.  Is this true that if the alignment is
out then the wheel bearings will fail?

Is there something else I can tell the dealer to inspect that could be
causing the failure?

Any comments or suggestions would be appreciated as when the warranty runs
out in 13000 miles, if this problem does not get resolved I'll start footing
the bill for the job.

Thanks

Mark
gregoryvelders@bellsouth.net - 31 Jul 2004 17:31 GMT
If I am correct Alignment has nothing to do with Wheel Bearing's !

> Hi
>
[quoted text clipped - 21 lines]
>
> Mark
Hal - 02 Aug 2004 02:11 GMT
> I have a Kia Rio 2002.  It's a great car but after 32000 miles it started
> needing new front wheel bearings on either driver and/or pass side every
> 2000 - 3000 miles.  I'm just about to get it booked in once again for the
> sixth time at 47000 to get new wheel bearings.  The fourth time the wheel
> bearings went out, I took it to another Kia dealer because I thought the
> dealer must be installing them incorrectly.

I think you're on the right track, I saw a bulletin about this not too
long ago that talked about bearing pre-load on the rio being important
when installing new wheel bearings. Perhaps you should mention this to
your dealer.

Chris

I got this from the July 2004 issue of "Technician times"

Kia Motors America continues to receive inquires
about Rio front wheel bearings pre-load. The following
article was originally published in Technician
Times Volume 5, Issue 2, 2002.
When servicing front wheel bearings on Rio models,
it is critical to have the correct preload on the bearings.
Front wheel bearings assembled with incorrect
pre-load may fail prematurely resulting in repeat
repairs. The Rio Service Manual, page DS-25 instructs
the use of SST – 0K130 322 020 for use with a pull
scale, however this SST (arm) is not available. KMA
recommends using an inch-pound torque wrench and
the following procedure (procedure requires the use of
Special Service Tool 0K130 331 016). The torque
wrench specifications are in the Rio Service manual.
1. With steering knuckle removed from the vehicle
and hub removed from the knuckle (refer to Rio
Service Manual, pages DS-21 - DS-25), clamp
SST-0K130 331 016 in a bench vice.
2. Install knuckle with rear bearing onto SST.
3. Install spacer and outer bearing onto SST.
4. Install the SST bushing and nut, then torque to
116-173 lb-ft (157-235Nm).
5. Remove from the bench vice and clamp the
knuckle in the vice so that the SST can turn in
the bearings.
6. Using an inch-pound torque wrench, turn the
SST to check the preload (see photo). Preload
specification is 2.2-10.4 lb-in (.25-1.17 Nm).
hyundaitech - 03 Aug 2004 01:04 GMT
Nice post.  I'll also add that if you're the original owner of the '02 Rio,
the front hub bearings are covered by the 10 year, 100,000 mile powertrain
warranty.  Perhaps the dealer would like to chew on that for a while.
Sooner or later, they'll get tired of seeing your car and figure out
what's going on.

Has the car ever had any suspension damage/bent wheels?
M Burnside - 03 Aug 2004 17:05 GMT
I'm the original owner of the vehicle.

No suspension damage or bent wheels.

Thanks for the bearing info I'll show the dealer it and hopefully they will
get there act together.

Mark

> Nice post.  I'll also add that if you're the original owner of the '02 Rio,
> the front hub bearings are covered by the 10 year, 100,000 mile powertrain
[quoted text clipped - 3 lines]
>
> Has the car ever had any suspension damage/bent wheels?
 
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