I am about to replace the clutch plate on my 1955 series 1, 2l petrol
engine. I have it all stripped down and am about to reassemble it all.
However the parts book and manual show a small pinion bush part no. 08566. I
don't seem to have this or at least I haven't seen it fall off. What does it
do and where does it go? From the parts diagram it looks like it sits in the
hole in the middle of the flywheel where the end of the primary pinion from
the gearbox protrudes. From the workshop manual it is shown between the
flywheel and crank? The end of the primary pinion doesn't seem to have a
similar diameter to the hole in the flywheel being smaller, does the bush
help support it at the engine end? Any advice would be appreciated.
Cheers
Tony Boyle
Karen Gallagher - 29 May 2006 23:59 GMT
> I am about to replace the clutch plate on my 1955 series 1, 2l petrol
> engine. I have it all stripped down and am about to reassemble it all.
[quoted text clipped - 10 lines]
>
> Tony Boyle
It's a light press fit into the crankshaft, doesn't do a lot of work as it &
the flywheel are only spinning at a different speed to the primary pinion
when the clutch is depressed. The primary pinion fits into it by (from
memory) about 1/2" or so - it's this little thing that requires you to have
a clutch alignment tool when replacing the clutch, otherwise the engine will
never mate with the gearbox.
It's sintered bronze, would be relatively easy to make one up if you have a
lathe and parts not available.
Sometimes, when you withdraw the gearbox this bush will stay on the primary
pinion instead of remaining where it should be on the crank. Ideally, the
replacement is a tight fit that needs to be reamed after fitting.
Karen

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Oily - 30 May 2006 01:47 GMT
> I am about to replace the clutch plate on my 1955 series 1, 2l petrol
> engine. I have it all stripped down and am about to reassemble it all.
[quoted text clipped - 10 lines]
>
> Tony Boyle
It's an 'Oilite' bush and it's porous and it fits in the end of the crank
and I've got them in stock. If you can't get hold of one mail me, they are
just over a quid and shouldn't cost much to post.
Martin.
beamendsltd - 30 May 2006 11:54 GMT
> I am about to replace the clutch plate on my 1955 series 1, 2l petrol
> engine. I have it all stripped down and am about to reassemble it all.
[quoted text clipped - 10 lines]
>
> Tony Boyle
That what's usually referred to as the spigot (pinion) bush - they are
the same on all 4-cylinder engined.
8566L Spigot Bush - Series/2¼D/2¼P/2.5P/2.5D/TD/200/300Tdi/Td5 -
60p inc VAT!
Richard

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Richard Brookman - 30 May 2006 18:09 GMT
|| That what's usually referred to as the spigot (pinion) bush - they
|| are the same on all 4-cylinder engined.
||
|| 8566L Spigot Bush - Series/2¼D/2¼P/2.5P/2.5D/TD/200/300Tdi/
Yes, and...
|| Td5 -
Thought that was a triple...
Seriously, that's some use of a single part!

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Rich
==============================
I don't approve of signatures, so I don't have one.
beamendsltd - 31 May 2006 11:40 GMT
> || That what's usually referred to as the spigot (pinion) bush - they
> || are the same on all 4-cylinder engined.
[quoted text clipped - 6 lines]
>
> Thought that was a triple...
if you mean by-pass when it goes wrong..... ;-)
> Seriously, that's some use of a single part!
There's a lot of parts go right through - even to Td5's.
Richard

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Oily - 31 May 2006 00:12 GMT
> > I am about to replace the clutch plate on my 1955 series 1, 2l petrol
> > engine. I have it all stripped down and am about to reassemble it all.
[quoted text clipped - 17 lines]
>
> 60p inc VAT!
Can't compete with that price, cost me more than that, but I do only sell
genuine parts.
Martin