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Car Forum / Land Rover Cars / October 2006

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series fuel gauge

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Splitpin - 12 Oct 2006 07:27 GMT
I have got a series2A and i have had trouble with the fuel gauge or sender
since i've had it.the gauge would only read either full or empty or when
the
fuel level got low it would bounce up and down.
The landy has been switched to negative earth.

any how i changed the sender last night but nothing changed.
Could it be the wires on the fuel gauge are wrong way round.

Thanks

Dave
63 series 2A
90 Toy Landcruiser
Jerry - 12 Oct 2006 09:04 GMT
It's a short in the electrical circuit or poor/non-existant earth. Use
a meter to check.

> I have got a series2A and i have had trouble with the fuel gauge or sender
>  since i've had it.the gauge would only read either full or empty or when
[quoted text clipped - 10 lines]
> 63 series 2A
> 90 Toy Landcruiser
Oily - 12 Oct 2006 21:00 GMT
> It's a short in the electrical circuit or poor/non-existant earth. Use
> a meter to check.
[quoted text clipped - 6 lines]
> >
> > any how i changed the sender last night but nothing changed.

Do you mean 'new' when you say you have changed the sender unit or changed
it for  another secondhand knackered one?

> > Could it be the wires on the fuel gauge are wrong way round.

I wouldn't have thought so but going off the behaviour of the gauge and if
it's a diesel sender unit it sounds like you've got the gauge connected to
the low fuel warning terminal on the unit, are there two terminals on there?

Martin

> > Thanks
> >
> > Dave
> > 63 series 2A
> > 90 Toy Landcruiser
Splitpin - 13 Oct 2006 10:38 GMT
New one

>> It's a short in the electrical circuit or poor/non-existant earth. Use
>> a meter to check.
[quoted text clipped - 26 lines]
>> > 63 series 2A
>> > 90 Toy Landcruiser
Oily - 14 Oct 2006 00:05 GMT
> New one

   And the other question?......  Does it have two terminals on the tank
sender unit?..

Martin
Nigel - 12 Oct 2006 21:14 GMT
Could it be a missing or faulty voltage regulator?
Little thing about an 1"x1/4"x1/4" looks a bit like a ceramic resistor.
Usually (on a series 3) attached to the back of the instrument panel.

Nigel
Signature

nigel@leginDOTorg

and a couple of SJs for spares

>I have got a series2A and i have had trouble with the fuel gauge or sender
> since i've had it.the gauge would only read either full or empty or when
[quoted text clipped - 10 lines]
> 63 series 2A
> 90 Toy Landcruiser
Splitpin - 13 Oct 2006 10:38 GMT
I will check this out over the weekend.

> Could it be a missing or faulty voltage regulator?
> Little thing about an 1"x1/4"x1/4" looks a bit like a ceramic resistor.
[quoted text clipped - 15 lines]
>> 63 series 2A
>> 90 Toy Landcruiser
Tom Woods - 13 Oct 2006 11:18 GMT
>I will check this out over the weekend.

my 2a has no voltage reg. it just means that once you start the engine
and the alternator starts doing its business both the gauges move up
about 1/4 of the scale. They dont fluctuate a lot just read high.

It means that my tank is really empty it still says about 1.4 full
which has only caught me out once!
JD - 16 Oct 2006 10:45 GMT
> I have got a series2A and i have had trouble with the fuel gauge or sender
>  since i've had it.the gauge would only read either full or empty or when
[quoted text clipped - 10 lines]
> 63 series 2A
> 90 Toy Landcruiser

Your problem could arise from the fact that there are two fuel guages and
senders fitted to Series 2a Landrovers. The change was after vehicle suffix
C about 1967 from 90519841 to 555835 with senders 519838 and 555844 (these
are just the basic petrol ones - different for diesel and 109 station
wagon). If you mix the either gauge with the wrong sender you will get the
sort of result you are seeing. If yours is a 63 one, it should have the
earlier type - but! of course it is possible to change the system from that
originally fitted to the later one or vice versa, but both gauge and sender
must be changed, and the later one also needs a small voltage regulator, in
the 2a usually attached to the bulkhead behind the instrument cluster (and
this attachment is also the earth point for the regulator, and if it is not
a good earth, this will also cause strange results). In the Series 3 it is
on the back of the speedo.
JD
Oily - 16 Oct 2006 21:40 GMT
> > I have got a series2A and i have had trouble with the fuel gauge or sender
> >  since i've had it.the gauge would only read either full or empty or when
[quoted text clipped - 17 lines]
> wagon). If you mix the either gauge with the wrong sender you will get the
> sort of result you are seeing.

I disagree, if you mix the wrong types they will just read wrong, not
"bounce up and down" as he says.

If yours is a 63 one, it should have the
> earlier type -

It *is* the earlier type, the later gauge moves slowly and also the vehicle
has been changed from positive earth which also suggests an early model.

but! of course it is possible to change the system from that
> originally fitted to the later one or vice versa, but both gauge and sender
> must be changed, and the later one also needs a small voltage regulator, in
[quoted text clipped - 3 lines]
> on the back of the speedo.
> JD

Absolutely, they must be paired.

Getting back to his problem he says it reads either full or empty (but
doesn't say whether empty when actually empty or vice versa) and when the
level is low it "bounces up and down", which suggests to me that he hasn't
got the later tank unit (if connected correctly) which would read empty when
full and vice versa but has got a diesel tank unit with the gauge connected
to the 'low fuel' terminal. Unless there's a dodgy connection (reads full)
or shorting wire to the tank unit (reads empty) but those would be faulty
for most of the time, not just when the "fuel level got low".

From his description of his problem I think it is rather pointless to pursue
it further as he does not answer questions the answer to which would help
with a diagnosis.

Martin
EMB - 16 Oct 2006 21:49 GMT
> From his description of his problem I think it is rather pointless to pursue
> it further as he does not answer questions the answer to which would help
> with a diagnosis.

As usual getting a decent description of the problem is harder than
actually solving the problem.  This has reminded me why I'm off the
tools now.

Signature

EMB

Oily - 16 Oct 2006 22:11 GMT
> > From his description of his problem I think it is rather pointless to pursue
> > it further as he does not answer questions the answer to which would help
[quoted text clipped - 3 lines]
> actually solving the problem.  This has reminded me why I'm off the
> tools now.

Same here, too old to be arsed with it.  :-)

Martin
Austin Shackles - 17 Oct 2006 09:58 GMT
>> > From his description of his problem I think it is rather pointless to
>pursue
[quoted text clipped - 7 lines]
>>
> Same here, too old to be arsed with it.  :-)

's not too bad on older motors - it's the modern stuff with all the
electronics that bothers me - take the tranny, for example, with its Lucas
Epic engine management.  I daresay there's a diagnostic connector on it
somewhere which you can plug in and it'll report what's wrong with it; but
it's not going to be (easily) diagnosable with ordinary equipment.  

I'm not against all the electronic systems, provided they're built with an
eye to durability (and to be fair, the stuff on the tranny has nice sealed
plugs which don't readily admit water to cause corrosion, for example) but
it'd be a lot more useful in the real world which doesn't include
dealerships and lots of money if the system had the ability to indicate its
own faults.

This need only be a fault code which can be looked up provided the look-up
list is readily available - but it needs to be comprehensive: it's no use
having a fault code that says "engine management system faulty", it's got to
say "crank speed sensor faulty" or "inlet air temperature sensor
disconnected" or suchlike.  I don't see why the things can't have this
ability - the system has to be able to communicate with all its sensors and
switches and actuators and so on, so it must know which one's not responding
- all it needs is the ability to report accurately.
Signature

Austin Shackles.  www.ddol-las.net  my opinions are just that
Appearances:  You don't really need make-up.  Celebrate your authentic
face by frightening people in the street.  
from the Little Book of Complete B***ocks by Alistair Beaton.

EMB - 17 Oct 2006 10:19 GMT
> I'm not against all the electronic systems, provided they're built with an
> eye to durability (and to be fair, the stuff on the tranny has nice sealed
[quoted text clipped - 11 lines]
> switches and actuators and so on, so it must know which one's not responding
> - all it needs is the ability to report accurately.

Like the average Toyota - link 2 terminals in the connector under the
bonnet (a bent paperclip suffices), turn on the key, and count the
flashes of the 'Check Engine' light on the dash.  It gives enough detail
to track most problems down, and resetting the ECU memory is as simple
as pulling the EFI fuse for 5 mins.  Maybe LR can learn a bit from this.
JD - 17 Oct 2006 10:28 GMT
>>> > From his description of his problem I think it is rather pointless to
>>pursue
[quoted text clipped - 29 lines]
> and switches and actuators and so on, so it must know which one's not
> responding - all it needs is the ability to report accurately.

There is a case being talked about recently in Australia where a Defender
under warranty was shipped about 2000km to the nearest dealer - it took a
fortnight to find a carrier who would move it (plus trailer). The problem?
faulty throttle potentiometer. What this case has done for the family in
question and for Landrover credibility can only be imagined. No local
mechanic was prepared to even look at it as none had the required software.
JD
Oily - 17 Oct 2006 11:23 GMT
> >>> > From his description of his problem I think it is rather pointless to
> >>pursue
[quoted text clipped - 37 lines]
> mechanic was prepared to even look at it as none had the required software.
> JD

A case of vehicle complexity costing them sales because they are too tight
fisted to supply local dealers with essential free software, in other words,
no backup. And don't get me wrong, I wouldn't have a car, I only use
Landrover products.

Martin
JD - 17 Oct 2006 11:47 GMT
>> >>> > From his description of his problem I think it is rather pointless
> to
[quoted text clipped - 56 lines]
>
> Martin

Not quite that simple - no local dealer, as Landrover in Australia has been
cutting back dealerships to major cities - and in Australia these are a
long way apart in places. (Although there was probably never a Landrover
dealer within 500km of this location) But they are selling vehicles that
can only be fixed by a dealer and trying to get round this by shipping
vehicles back to the dealer, overlooking the fact that this is often easier
said than done. In this case they would have done better to have flown in a
mechanic with a test book - and waited the 24hrs for the next plane to get
the part in, and the owner would have been on his way in a couple of days
and it would have been cheaper for Landrover - but of course that is being
wise after the event. Just as likely that the breakdown would have required
a part not available in the country, a fortnight to get it from the UK -
like the official position on a rear window for my 110 recently, which I
found while looking for a S/H one at the nearest (non-specialist) wrecker,
although heaven knows why he had a new one. But according to the official
channels, two weeks ex-UK.
JD
Austin Shackles - 17 Oct 2006 14:52 GMT
> A case of vehicle complexity costing them sales because they are too tight
>fisted to supply local dealers with essential free software, in other words,
>no backup. And don't get me wrong, I wouldn't have a car, I only use
>Landrover products.

But it also highlights quite clearly that the diagnostics need to be on the
vehicle.  It's no use selling things as being capable of going anywhere if a
simple problem immobilises it and can't be identified.  Like EMB says about
the toyota, only more so - it should be able to give a specific fault code
that says "throttle pot out of spec" - the ECU *MUST* "know" this to be able
to flag up a fault in the first place, how difficult is it, these days, to
have it put it up on a simple little LCD display on the dash, either as a
code (but in that case the list of fault codes MUST be freely available) or
a simple message.  CF the thing in another fred about the LPG vauxhall,
which put a message on the display saying "stop the car and evacuate the
cabin" because of a fault leading to an LPG tank venting.  It can be done
and it bloody should be done, and not to do it makes a mockery of the
go-anywhere image.

ISTR that a disco 3 on test in Africa had to be shipped back to europe for
similar reasons - no testbook avilable.  

FFS, LR, build the diagnostics into the vehicle and make it a selling point:
"In the unlikely event of a system failure, the on-board diagnostics will
identify the failed component", for example.  But that means that
first-world dealers can't then charge 250 bucks a time to "diagnose" it and
repair it, of course...

Signature

Austin Shackles.  www.ddol-las.net  my opinions are just that
Beyond the horizon of the place we lived when we were young / In a world
of magnets and miracles / Our thoughts strayed constantly and without
boundary / The ringing of the Division bell had begun.  Pink Floyd (1994)

beamendsltd - 17 Oct 2006 17:11 GMT
> > A case of vehicle complexity costing them sales because they are too tight
> >fisted to supply local dealers with essential free software, in other words,
[quoted text clipped - 23 lines]
> first-world dealers can't then charge 250 bucks a time to "diagnose" it and
> repair it, of course...

Unfortunately it's not that simple (Ex-R75 disgnostics Engineer hat on).
The ECU only holds data, and that has to be converted into
information which is readable/understandable by users (particularly
if its on the vehicle, as owners will play....). The major factor
thought, is that the vast majority of possible faults aren't specific
to the ECU. It could, for example, detect an injector fault - but
is it an output trasistor failure (which the ECU could usually
tell, on Lucas ones anyway), the injector (or part thereof), or
a wiring fault, or duff fuel, or lack of fuel etc etc. ECU fault
codes are only the very start of diagnostics, and to make sense
of a fault code a multimeter, oscillascope and god knows what
else is possibly required.
You only have to look at the number of faults that auto boxes
on 38a Range Rovers trigger that are nothing to do with it to
see how complex things can get. And of course the 38a Front
ABS Sensor fault which gets blamed sqaurely on the traction control
.....

Richard
Signature

www.beamends-lrspares.co.uk       sales@beamends-lrspares.co.uk
www.radioparadise.com - Good Music, No Vine
Lib Dems - Townies keeping comedy alive

Austin Shackles - 17 Oct 2006 20:49 GMT
>Unfortunately it's not that simple (Ex-R75 disgnostics Engineer hat on).
>The ECU only holds data, and that has to be converted into
[quoted text clipped - 5 lines]
>tell, on Lucas ones anyway), the injector (or part thereof), or
>a wiring fault, or duff fuel, or lack of fuel etc etc.

It could, though, put up a code that says "#4 injector not firing" and then
you'd know what circuit to look at.  similarly, for example, it could say
things like "plenum temp sender out of range", which of course could be the
sender, or a short-circuit wire, or an open-circuit wire... but knowing
which circuit you want to be checking would make life a lot easier.

>ECU fault
>codes are only the very start of diagnostics, and to make sense
>of a fault code a multimeter, oscillascope and god knows what
>else is possibly required.

indeed - it's similar to traditional diagnostics, in a way: "#3 cylinder not
firing".  could be the plug, lead, dizzy cap, injector fault etc etc.  

My point is that the ECU codes are only readable by (in LR terms) testbook
(or, I assume, Rovacom and similar) and if you're 300 miles from the nearest
such device, you're stuffed.  If the fault codes were displayed on the
vehicle (even if it says "#4 injector fault" and nothing more specific) then
someone with just a mutlimeter etc. has a sporting chance of being able to
fix it.

>You only have to look at the number of faults that auto boxes
>on 38a Range Rovers trigger that are nothing to do with it to
>see how complex things can get. And of course the 38a Front
>ABS Sensor fault which gets blamed sqaurely on the traction control

well, that, frankly, sounds like a programming issue.  Granted, TC and ABS
both use the same sensor, it should be possible to detect a sensor fault.
How does the 'box trigger faults in other systems...?

Mind, it seems like the 38a is about the worst of the bunch,
diagnostics-wise.  ISTR that the disco III and next RR (forgotten the code)
are simpler/better.

Signature

Austin Shackles.  www.ddol-las.net  my opinions are just that
"Plus ça change, plus c'est la même chose"
Alphonse Karr (1808 - 1890) Les Guêpes, Jan 1849

JD - 17 Oct 2006 21:40 GMT
>>Unfortunately it's not that simple (Ex-R75 disgnostics Engineer hat on).
>>The ECU only holds data, and that has to be converted into
[quoted text clipped - 43 lines]
> diagnostics-wise.  ISTR that the disco III and next RR (forgotten the
> code) are simpler/better.

Exactly - and the cost of cpu power and displays is such that there is no
reason why the necessary software and a simple alphanumeric display could
not be included in the vehicle. It would add no more than a few hundred
dollars at most in a vehicle selling for $50,000 or more.
JD
beamendsltd - 18 Oct 2006 09:30 GMT
> >>Unfortunately it's not that simple (Ex-R75 disgnostics Engineer hat on).
> >>The ECU only holds data, and that has to be converted into
[quoted text clipped - 49 lines]
> dollars at most in a vehicle selling for $50,000 or more.
> JD

20p, 100mA or 100g is a lot in vehicle production - the hoops
deisgners have to go through to meet cost/weight/current
specifications is amazing - even on £50,000 vehicle. As an exmaple,
38a's very nearly had a "space saver" spare wheel, but in the
end other systems were reduced in weight, or removed, so a
tradiational spare could be accomodated. "Just adding" this or
that because it would be nice is not an option unless it's
designed in (and costed etc) right from the start.

Richard
Signature

www.beamends-lrspares.co.uk       sales@beamends-lrspares.co.uk
www.radioparadise.com - Good Music, No Vine
Lib Dems - Townies keeping comedy alive

rads - 18 Oct 2006 09:39 GMT
As an exmaple,
>38a's very nearly had a "space saver" spare wheel, but in the
>end other systems were reduced in weight, or removed, so a
>tradiational spare could be accomodated.
>
>Richard

Would actually like one of those now, as LPG tank sitting in spare
wheel well.

Anyone know of anything that would fit?

David
JD - 18 Oct 2006 11:53 GMT
>> >>Unfortunately it's not that simple (Ex-R75 disgnostics Engineer hat
>> >>on). The ECU only holds data, and that has to be converted into
[quoted text clipped - 58 lines]
> that because it would be nice is not an option unless it's
> designed in (and costed etc) right from the start.

Which is exactly what should have been done - let's face it, digital engine
and vehicle system management computers are not exactly new. Eventually the
sort of thing I am talking about will become commonplace some time in the
future, and should be much higher up the priority list than some of the
other things that are done.
JD
beamendsltd - 18 Oct 2006 12:32 GMT
> >> >>Unfortunately it's not that simple (Ex-R75 disgnostics Engineer hat
> >> >>on). The ECU only holds data, and that has to be converted into
[quoted text clipped - 65 lines]
> other things that are done.
> JD

From the manufacturers point of view, adding on board diagnistsics
is a way, way down the list - its heavy (realtively speaking), draws
"unncessary" current, would be of no interest to the vast majority
of users, wastes quite a lot of real-estate on the dash (or wherever),
is an "unecsessry" on-cost, etc etc.

And not forgetting that main dealers have an interest and have to be
kept happy!

Now putting a PlayStation in, or an extra cup-holder - customers
*want* them, so in they goes..... sadly.

Richard

Signature

www.beamends-lrspares.co.uk       sales@beamends-lrspares.co.uk
www.radioparadise.com - Good Music, No Vine
Lib Dems - Townies keeping comedy alive

EMB - 17 Oct 2006 23:16 GMT
> It could, though, put up a code that says "#4 injector not firing" and then
> you'd know what circuit to look at.  similarly, for example, it could say
> things like "plenum temp sender out of range", which of course could be the
> sender, or a short-circuit wire, or an open-circuit wire... but knowing
> which circuit you want to be checking would make life a lot easier.

'zactly.  But it still comes down to diagnostic skills to intepret what
is actually causing the fault.  I had a friend's Toyota a couple of
weeks ago that was showing "knock sensor no signal for more than 3rpm".
 It had been to a Toyota dealer who had replaced the sensor, 2 auto
electricians who had charged lots of money to say "the ECU's buggered"
and was brought to me as a last resort in the hope I could find a second
hand ECU on the cheap.  5 minutes with the multimeter showed a short in
the knock sensor wiring, 30 minutes stripped the loom and found where it
had been crushed by a monkey changing the clutch at an earlier stage and
another hour had it repaired and running perfectly with the original
knock sensor.

The battle for a refund from the clowns who had looked at it previously
continues.  And my faith in modern day garages continues to wane - real
mechanics are becoming very rare, it's all just parts fitters who are
stumped the moment changing the obvious bit doesn't alleviate the problem.

Even more scary was interviewing candidates for a mechanic's job at a
mate's garage.  2 of the young guys not long out of their time had never
lapped a valve, and one had never even had the head off an engine
despite 4 years in the trade.  And just to really reduce their chances
of getting the job neither of them could weld in any way, shape or form.

Signature

EMB

Austin Shackles - 18 Oct 2006 07:46 GMT
>'zactly.  But it still comes down to diagnostic skills to intepret what
>is actually causing the fault.  I had a friend's Toyota a couple of
[quoted text clipped - 7 lines]
>another hour had it repaired and running perfectly with the original
>knock sensor.

this makes my point in several ways, doesn't it?  

Because you had a message saying "knock sensor no signal", you knew where to
look for a fault.  The first effort would be to replace the sensor, but the
dealer's component-swapper, like a twit, then didn't follow that with "OK,
sensor's now presumed OK, why else would it not get a signal?"  The auto
electricians should have known better and were either incompetent or simply
on the make.  Knowing that the sensor had been changed, you were already
predisposed to look at other things.  I'm surprised the dealer hadn't tried
fitting a different ECU to see if that cured it - profit margin on ECUs must
be considerable...

But if all you'd had was a "check engine" light, you'd have been wondering
where to start.  Doubtless, it *could* have been diagnosed by a lot of trial
and error, but that would imply both time and available parts to swap out in
turn.  That or a detailed examination of all the ECU wiring loom.

Signature

Austin Shackles.  www.ddol-las.net  my opinions are just that
"Chuck didn't reply, so George swung round in his saddle. He could just
see Chuck's face, a white oval turned toward the sky.
'Look,' whispered Chuck, and George lifted his eyes to heaven.
(There is always a last time for everything.)
Overhead, without any fuss, the stars were going out"  
Arthur C. Clarke, "The 9 billion names of God"

Austin Shackles - 18 Oct 2006 07:48 GMT
>Even more scary was interviewing candidates for a mechanic's job at a
>mate's garage.  2 of the young guys not long out of their time had never
>lapped a valve, and one had never even had the head off an engine
>despite 4 years in the trade.  And just to really reduce their chances
>of getting the job neither of them could weld in any way, shape or form.

is the job still open?  I can weld with gas, arc and mig and I've currenty
got the head off the TDi, now gone to be refaced, not because I really think
it needs it, but as a precuation, having had one gasket start to go.

#4 cylinder showed suspicious clean pacth in the soot-mark on the head.
Signature

Austin Shackles.  www.ddol-las.net  my opinions are just that
"Chuck didn't reply, so George swung round in his saddle. He could just
see Chuck's face, a white oval turned toward the sky.
'Look,' whispered Chuck, and George lifted his eyes to heaven.
(There is always a last time for everything.)
Overhead, without any fuss, the stars were going out"  
Arthur C. Clarke, "The 9 billion names of God"

beamendsltd - 18 Oct 2006 09:19 GMT
<snip>


> My point is that the ECU codes are only readable by (in LR terms) testbook
> (or, I assume, Rovacom and similar) and if you're 300 miles from the nearest
> such device, you're stuffed.  If the fault codes were displayed on the
> vehicle (even if it says "#4 injector fault" and nothing more specific) then
> someone with just a mutlimeter etc. has a sporting chance of being able to
> fix it.

I woudn't disagree with that - infact I made myself rather unpoular
at Rover by very versifrously (sp?) stating that on an off-road
vehicle the user should always have the option of overriding
errors, but acknowleging that damage may be caused. At the
very least there should be a worth-while limp-home mode (it can
be done - even a dual failed crank and cam sensor can be got
over by calculating when the cylinder has fired by monitoring
the acceleration of the piston - Lucas ECU's can do this).

> >You only have to look at the number of faults that auto boxes
> >on 38a Range Rovers trigger that are nothing to do with it to
[quoted text clipped - 4 lines]
> both use the same sensor, it should be possible to detect a sensor fault.
> How does the 'box trigger faults in other systems...?

It's not triggering a fault - an error code is created, but why?
That's the diagnostics part - how to determine what the root fault
is - is it the sensor, or the wiring, of the ECU's attached to the
sensor? That's not a programming issue, it's down to the diagnostics
Engineer, the designer ("Feature Owner" in Roverspeak), and others
doing an FMEA to determine all possible faults, and the diagnostics
engineer working out how to prove (or eliminate) all possible error
conditions, which will mostly be "outside" the ECU.
e.g. - the gearbox can't get into third gear, so the box raises
an error. Is it a problem with the box, a sensor failure, the
engine not getting the right speed to allow the change, etc etc.
Just telling the driver/owner that "third gear can't be engaged"
is far more likely to lead to a false diagnosis ("Bugger, me grabox
is knackered") than just raising a "Gearbox Fault" error (which
the user probably knows anyway!) and requesting a session with
diagnostics tools to look at all possible problems. What it must
not do, in my book, is stop the engine (in off-road situations
certainly - a la Td5).  

> Mind, it seems like the 38a is about the worst of the bunch,
> diagnostics-wise.  ISTR that the disco III and next RR (forgotten the code)
> are simpler/better.

Well, they do have more extensive CAN bus conectivity, which
allows more devices to be interrogated which in turn helps
pin-point the problem without getting the tools out - but this
can lead to other problems, like the Discovery III rear light
bulb issue, if an unforseen (shouldn't happen, but Engineers
*hate* FMEA sessions) circumstance occurs.

What's needed is a full-blown computer on-board to give the
diagnostic ability, but designers will assume this needs to be
a PC, and will draw far too much current, and add weight
to the vehicle (both of which are considered very serious issues
in vehicle design). The solution is sitting under my desk though,
it draws just 2W and runs on 5V and could easily use and in-car
entertainment screen on the vehicle - but it ain't Windows, so
it won't get used! Car designers/manufacturers are *exteremely*
conservative - we had a fully CAN (and other bus standards)
4-wire "harness" in a Jag 10 years ago, but the technology
is still only being fiddled with in production vehicles
(except Citroen, who did a short production run of XM's about
8 years ago).

Richard
                             

Richard

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David G. Bell - 18 Oct 2006 13:56 GMT
On Wednesday, in article
    <e953a6774e%beamendsltd@btconnect.com>

> What's needed is a full-blown computer on-board to give the
> diagnostic ability, but designers will assume this needs to be
[quoted text clipped - 9 lines]
> (except Citroen, who did a short production run of XM's about
> 8 years ago).

"if it ain't Windows" isn't conservative, not if you want support for
the life of a vehicle. Windows 98 support has gone. A car company should
be looking at real-time embedded systems, where they can get the source
code. Some features will be overkill for fault indication, but neither
the vehicle nor the external support systems can depend on an OS with
the support lifespan shown by Windows.

This is nothing to do with the intended use of a Land Rover, or anything
special to any particular vehicle. It's just a simple, obvious,
consequence of the design life of a road vehicle, compared to a
computer. And if those engineers really thought that an in-car system
had to use Windows, I would find it hard to consider them competent. Not
because of the computer resources that Windows (or, to be clear, Linux)
needs to run, but because the idea fails to address the problem at some
of the most obvious practical levels.

Now, if you want the support software at a dealer's to run on a general-
purpose machine, you probably are stuck with Windows. Though I've seen
astonishingly old computer hardware attached to test rigs in workshops,
such as an Epson PX-8 (?) on a dynanometer.

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beamendsltd - 18 Oct 2006 15:32 GMT
> On Wednesday, in article
>      <e953a6774e%beamendsltd@btconnect.com>
[quoted text clipped - 33 lines]
> astonishingly old computer hardware attached to test rigs in workshops,
> such as an Epson PX-8 (?) on a dynanometer.

I should have made it clearer that I meant it would be the end
users who would be resistant to non-Windows systems, I think
I unintentionaly implied the actual Engineers. Having worked
as a freelance software engineer in embedded systems (often
automotive) I think I can say the industry is very well aware
of embedded systems (in the loosest sense), and the vast array
of OS's available.
Outside the automotive world, there are an awful lot of
process-control/machine control/etc systems still running
DOS quite happily, and probably will for a long time to
come - Windows just gets in the way (and reduces reliability
quite a lot), and also it requires completely uncessesary
overheads, e.g. a hard disc and a fair proportion of the
National Grid.

There is an OS however, which is used in an lot of high
reliability embedded systems in areas that don't get much
publicity, that has the OS in ROM, requires no hard drive and
runs on ARM processors (it's on my little ARM9 2W box under the
desk, which is actually just a rather neat industrial
controller!), but no ones ever heard of it. It would be
ideal for on-board automotive applications, it actually uses
less power that most alarm systems. It'll never catch on
though - it's British........

Richard

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JD - 18 Oct 2006 21:23 GMT
>> On Wednesday, in article
>>      <e953a6774e%beamendsltd@btconnect.com>
[quoted text clipped - 60 lines]
>
> Richard

An on-board diagnostic system should not concern the vehicle owner/mechanic
WHAT operating system is used - it simply interprets the CPU's error
outputs into human readable statements - possibly even just numbers to be
used with a list in the owners handbook, although there is no reason why it
can't use plain English.

And I would not be surprised to hear that there were a significant number of
industrial applications in current use running CP/M.
JD
EMB - 18 Oct 2006 21:27 GMT
> And I would not be surprised to hear that there were a significant number of
> industrial applications in current use running CP/M.

There certainly are - I look after several.

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EMB

Austin Shackles - 19 Oct 2006 07:46 GMT
>> And I would not be surprised to hear that there were a significant number of
>> industrial applications in current use running CP/M.
>
>There certainly are - I look after several.

There are persistent rumours of a nuclear reactor run by a gaggle of 8
commodore pets.
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EMB - 19 Oct 2006 09:04 GMT
>>> And I would not be surprised to hear that there were a significant number of
>>> industrial applications in current use running CP/M.
>> There certainly are - I look after several.
>
> There are persistent rumours of a nuclear reactor run by a gaggle of 8
> commodore pets.

Probably safer than a gaggle of 'doze machines.

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EMB

Oily - 19 Oct 2006 10:10 GMT
> >> And I would not be surprised to hear that there were a significant number of
> >> industrial applications in current use running CP/M.
[quoted text clipped - 3 lines]
> There are persistent rumours of a nuclear reactor run by a gaggle of 8
> commodore pets.

I heard that the London Underground is run by BBCs, izzatso?

Martin
Ian Rawlings - 19 Oct 2006 10:51 GMT
> I heard that the London Underground is run by BBCs, izzatso?

Wot, using the "tube" interface?

Hehehe...

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Oily - 19 Oct 2006 19:53 GMT
> > I heard that the London Underground is run by BBCs, izzatso?
>
> Wot, using the "tube" interface?
>
> Hehehe...

Now would probably be even funnier if I knew what a 'tube interface' was,
not being a computer techie. ;-)

Martin
Ian Rawlings - 19 Oct 2006 22:05 GMT
> Now would probably be even funnier if I knew what a 'tube interface' was,
> not being a computer techie. ;-)

Ah, sorry, the BBC computer has an interface on the bottom labelled
"tube", it was used mainly to connect a second processor, I wonder if
that's where the notion that the underground system was controlled by
them came from!

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Oily - 19 Oct 2006 22:45 GMT
> > Now would probably be even funnier if I knew what a 'tube interface' was,
> > not being a computer techie. ;-)
[quoted text clipped - 3 lines]
> that's where the notion that the underground system was controlled by
> them came from!

I think whoever told me was serious but you're probably right.  I've still
got a Model B around somewhere, I'll have a look tomorrow and see if I can
figure out what that is though I'm pretty sure they said the 'BBC Master'.

Martin
Ian Rawlings - 19 Oct 2006 23:05 GMT
> I think whoever told me was serious but you're probably right.  I've still
> got a Model B around somewhere, I'll have a look tomorrow and see if I can
> figure out what that is though I'm pretty sure they said the 'BBC Master'.

All the BBCs apart from the model 'A' had the tube IIRC, but the beebs
were popular for many things involving external control as they had a
decent amount of external communication hardware.  Nice little
machines, I'll get an econet up and running one of these days with my
beebs on it.

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Ian Rawlings - 18 Oct 2006 21:43 GMT
> It'll never catch on though - it's British........

Tsk.  As is the processor design it's running on, which certainly
caught on, and the most popular OS on the ARM is Symbian's, also
British.

I'm assuming you're talking about Risc OS though, which to be honest
was never very reliable, I used it for 7 years and still have it, and
I'd certainly not regard it as suitable for an embedded system, parts
of it are used in some set-top boxes but no-one would use it in
anything other than the most simple system.  A proper embedded OS
designed for the task would be better.

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steve - 18 Oct 2006 21:54 GMT
> A proper embedded OS
> designed for the task would be better.

If its proper embedded, there isn't ROOM for an OS.
:-)

Steve, writing for 8 bitters still
Ian Rawlings - 18 Oct 2006 22:53 GMT
> If its proper embedded, there isn't ROOM for an OS.
>:-)
>
> Steve, writing for 8 bitters still

8 bitters?  Nancy boy ;-)  ISTR PIDs coming in four bits.

One of my favourite brain-bending machines of yesteryear was a British
machine IIRC, known as the DAP.  It used a one-bit processor, 1024 of
them in an array...  At 10MHz it could render a high-res raytrace in 5
seconds that took a high-powered sparcstation of the day over 2 hours
to generate.  That was without a floating-point unit as well, just
integer maths.  Nice little machine, provided you could program FORTRAN.

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Austin Shackles - 19 Oct 2006 09:26 GMT
>> If its proper embedded, there isn't ROOM for an OS.
>>:-)
[quoted text clipped - 9 lines]
>to generate.  That was without a floating-point unit as well, just
>integer maths.  Nice little machine, provided you could program FORTRAN.

I've still got a Dragon 32, somewhere.  dunno if it still works, mind.  6804
processor, IIRC.

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flying chariot through the field of air.- Erasmus Darwin (1731-1802)

Ian Rawlings - 19 Oct 2006 09:53 GMT
> I've still got a Dragon 32, somewhere.  dunno if it still works,
> mind.  6804 processor, IIRC.

So've I, along with a brace of beebs, a few C64s and a range of other
old geek gear, even a Mattel Aquarius with a four-colour pen plotter!
Must dig it all out sometime before the bat piss rots it all away.

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EMB - 19 Oct 2006 10:26 GMT
>> I've still got a Dragon 32, somewhere.  dunno if it still works,
>> mind.  6804 processor, IIRC.
>
> So've I, along with a brace of beebs, a few C64s and a range of other
> old geek gear, even a Mattel Aquarius with a four-colour pen plotter!
> Must dig it all out sometime before the bat piss rots it all away.

I'll raise you a Kaypro II, a VIC20 and a Wang 2200T (and most other
members of the CS/2200 family).

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EMB

Ian Rawlings - 19 Oct 2006 10:50 GMT
> I'll raise you a Kaypro II, a VIC20 and a Wang 2200T (and most other
> members of the CS/2200 family).

I think I have a vic 20 but you've trumped me with the Kaypro and the
Wang, although I used to have a Nascom some time ago, but I was a kid
at the time so pulled it apart and it vanished over the years!

How about table-top games of Astro Wars, Scramble and Munchman? ;-)  I
can still wrap the score on Astro Wars.

My current junk of this type;

http://www.handheldmuseum.com/Grandstand/Astro.htm
http://www.handheldmuseum.com/Grandstand/Scramble.htm
http://www.handheldmuseum.com/Grandstand/Munch.htm
http://www.handheldmuseum.com/Grandstand/MiniMunch.htm

There's a Frogger up there somewhere too, not to mention two Big Traks
and a trailer...

What am I doing sitting at my desk working..  I should be up in the loft.

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Austin Shackles - 19 Oct 2006 12:29 GMT
>> I've still got a Dragon 32, somewhere.  dunno if it still works,
>> mind.  6804 processor, IIRC.
>
>So've I, along with a brace of beebs, a few C64s and a range of other
>old geek gear, even a Mattel Aquarius with a four-colour pen plotter!
>Must dig it all out sometime before the bat piss rots it all away.

actually, I think it's a 6809.
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therefore never send to know for whom the bell tolls, it tolls for thee"
John Donne (1571? - 1631) Devotions, XVII

Ian Rawlings - 19 Oct 2006 12:33 GMT
> actually, I think it's a 6809.

Motorola 6809E @ 0.89 MHz according to wikipedia;

http://en.wikipedia.org/wiki/Dragon_32/64

I've never actually fired mine up yet, it's item number 2.364x10^13 on
my todo list, one above "repair wing on landy".

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Austin Shackles - 19 Oct 2006 18:01 GMT
>> actually, I think it's a 6809.
>
>Motorola 6809E @ 0.89 MHz according to wikipedia;
>
>http://en.wikipedia.org/wiki/Dragon_32/64

well well.

One thing they did have was lovely joysticks, with erm... <counts on
fingers> 6 bit (I think) A-D on each axis.  Programming wise, the axes went
from 0-63 each way, so that 0,0 was bottom left and 63,63 was top right.  

Made for excellent control of flying games and the like.  This is something
sadly lacking from more or less everything else - switched on-off joysticks
are nowhere near as good.
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Good wine, a friend, or being dry, Or lest we should be by and by;
Or any other reason why. - Henry Aldrich (1647 - 1710)

Oily - 19 Oct 2006 10:12 GMT
> >> If its proper embedded, there isn't ROOM for an OS.
> >>:-)
[quoted text clipped - 12 lines]
> I've still got a Dragon 32, somewhere.  dunno if it still works, mind.  6804
> processor, IIRC.

An' I've still got a TRS80 16k level 2 that still works!

Martin
Tom Woods - 19 Oct 2006 22:17 GMT
>> >> If its proper embedded, there isn't ROOM for an OS.
>> >>:-)
[quoted text clipped - 15 lines]
>
>An' I've still got a TRS80 16k level 2 that still works!

If were going for obscure i've got a tandy newbrain with a built in
screen :)
Ian Rawlings - 19 Oct 2006 22:32 GMT
> If were going for obscure i've got a tandy newbrain with a built in
> screen :)

Tandy?  I thought it was Grundy?

"Grundy", sounds like a west country manufacturer ;-)

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Oily - 19 Oct 2006 22:53 GMT
> >> >> If its proper embedded, there isn't ROOM for an OS.
> >> >>:-)
[quoted text clipped - 18 lines]
> If were going for obscure i've got a tandy newbrain with a built in
> screen :)

Still got an Acorn Atom, a Sinclair ZX81(which I had given to me), a BBC
Model B and some bits of a Ferranti Advance left over (which has arrays of
tubular glass encased transistors, not chips).  ;-)

Martin
steve - 19 Oct 2006 23:57 GMT
> I've still got a Dragon 32, somewhere.  dunno if it still works, mind.  6804
> processor, IIRC.
If it doesn't the guy who designed it is a personal acquaintance of mine....

Steve
 
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