Hi,
My 96 disco 300tdi manual is feeling very sluggish again.
It was very sluggish a while ago and someone gave me some "engine cleaner"
spray to make it faster (which doesn't work incidentally!!) which you spray
into the air inlet after the filter while revving the engine. I noticed
that it was actually coming out of one of the hoses and going all over the
show. I tracked the hose down to the be one to the intercooler radiated
which had a gaping hole in it. I replaced the hose and things were better
for a while.
However, it's going really slow again now (0-60 takes about 30secs). I've
replaced all the filters including fuel and changed the oil. Not much
difference. On a straight motorway, it struggles to get past 70mph with my
foot hard on the floor, although after time it will make it to about 88ish.
Occassionally it seems to be quite fast at accelerating, but minutes later
it can be slow again. It seems to be faster for about the first minute or
so after a cold start in the morning - very strange!!
Anybody have any ideas what might be causing this? A clogged intercooler
radiator? Having to floor out the car just to accelerate to 30mph at an
acceptable speed is keeping my fuel economy in the low 20s!
I know someone with a 300tdi auto, and compared to mine his is like a 911!
Lee_D - 19 Oct 2006 01:18 GMT
Richard Wilkinson <bounce@hotmail.com> uttered summat worrerz funny
about:
> Hi,
>
> My 96 disco 300tdi manual is feeling very sluggish again.
Check all the hoses first then start worrying about the hardware.
Lee D
Pantelis Giamarellos - 19 Oct 2006 06:57 GMT
Richard Hi,
do you hear the engine whistle more than it used to do when it was
performing well?
If yes then most probably you have another ruptured or dislocated hose from
your turbocharger to the intercooler or from the intercooler to the intake
manifold.
It would be nice to try and clean your intercooler while checking the hoses.
Sometimes the hoses appear to be OK when you visualy inspect them but when
you remove and look carefully at them you will see that they are ruptured
inside or may have a well hidden hole which only opens when the system gets
pressurised.
How many miles does your engine have on its clock?
Take care
Pantelis
> Hi,
>
[quoted text clipped - 22 lines]
>
> I know someone with a 300tdi auto, and compared to mine his is like a 911!
Richard Wilkinson - 19 Oct 2006 13:05 GMT
I do notice a slight whooshing noise after about 2000rpm although its not as
bad as it was with the old hose
I'll have a thorough look around though. I only replaced the top half of
the hose before, the original (I presume) bottom half connecting to the
radiator seems very flimsy. Might replace that anyway.
Its done 111,000.
Thanks
> Richard Hi,
>
[quoted text clipped - 56 lines]
>> I know someone with a 300tdi auto, and compared to mine his is like a
>> 911!
beamendsltd - 19 Oct 2006 15:22 GMT
> I do notice a slight whooshing noise after about 2000rpm although its not as
> bad as it was with the old hose
[quoted text clipped - 6 lines]
>
> Thanks
The "elbow" under the turbo is very often the culprit, but the
little straight "joiner" at the intercooler end can also join
in the fun while looking all innocent.
Richard
> > Richard Hi,
> >
[quoted text clipped - 56 lines]
> >> I know someone with a 300tdi auto, and compared to mine his is like a
> >> 911!

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Austin Shackles - 19 Oct 2006 18:10 GMT
>I do notice a slight whooshing noise after about 2000rpm although its not as
>bad as it was with the old hose
>
>I'll have a thorough look around though. I only replaced the top half of
>the hose before, the original (I presume) bottom half connecting to the
>radiator seems very flimsy. Might replace that anyway.
Try revving it and watching the hoses. If you're getting boost pressure,
you should see the rubber bits get fatter. Also, with the bonnet up, you
may be able to hear any blowing that shouldn't be happening.
Oh yeah, another possibility: EGR stuck open. Best thing to do with that
is to undo the little 2-bolt joint in the pipe, add a 2p piece, and bolt it
up again... The 2p fits nicely across the pipe and prevents exhaust gases
doing things they don't have to.
Since the EGR is normally only open on over-run (when the fecker's working
right), it won't fail the test as a result.

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Austin Shackles. www.ddol-las.net my opinions are just that
If all be true that I do think, There are five reasons we should drink;
Good wine, a friend, or being dry, Or lest we should be by and by;
Or any other reason why. - Henry Aldrich (1647 - 1710)
SimonJ - 19 Oct 2006 08:58 GMT
> My 96 disco 300tdi manual is feeling very sluggish again.
>
[quoted text clipped - 19 lines]
> radiator? Having to floor out the car just to accelerate to 30mph at an
> acceptable speed is keeping my fuel economy in the low 20s!
Does it smoke at all?
There should be a small pipe (1/4" or so) coming from the inlet manifold to
the top of the injection pump, check that this is in place, and not blocked
or split.
Also try removing the stop solenoid from the injection pump,. and check for
any splinters of metal round the bottom of the plunger, if there is, that is
a sign that the injection pump is about to die, which is not particularly
uncommon with the Bosch pump.
Austin Shackles - 19 Oct 2006 10:02 GMT
>Hi,
blocked cat in the exhaust could cause this. in the UK, you can replace the
front pipe with a non-cat one...

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Austin Shackles. www.ddol-las.net my opinions are just that
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and those who can't" (Anon)
Hirsty's - 19 Oct 2006 10:07 GMT
> blocked cat in the exhaust could cause this. in the UK, you can replace the
> front pipe with a non-cat one...
And on my 97 Defender it made quite a difference.
John H
touterrain - 19 Oct 2006 10:47 GMT
It is more likely to be the fuel lift pump err5057
Try opening the bleed screw and pumping the primer leaver
if this works OK but you have a lot of air in the filter look at the
sedimenter on the drivers side rear chassis leg and failing that look
for rotten pipe work where it leaves the tank, this can be seen by
removing the boot carpet and removing the inspection cover, be
prepaired to find the boot floor rotten though
Anthony
Richard Brookman - 19 Oct 2006 19:12 GMT
|| I know someone with a 300tdi auto, and compared to mine his is like
|| a 911!
Then you *have* got problems!

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