Trying to get my 1996 300Tdi Defender with 114000 miles up and running after
I drowned her.
Down to the last knockings and don't have a head gasket
They come in three different thicknesses and I don't have the old gasket
which would have the marks on it to denote its thickness.
Anyone got any advice please.
TIA
Graeme
Badger - 02 Dec 2006 17:19 GMT
> Trying to get my 1996 300Tdi Defender with 114000 miles up and running after
> I drowned her.
[quoted text clipped - 9 lines]
>
> Graeme
Short of measuring the dimension from piston crown to head face as per the
book (sorry, haven't got the procedure to hand and it's TOO cold to venture
out to the workshop!), fit the thickest one and at least it'll be safe!
Badger.
Austin Shackles - 02 Dec 2006 18:26 GMT
>> Trying to get my 1996 300Tdi Defender with 114000 miles up and running
>after
[quoted text clipped - 15 lines]
>out to the workshop!), fit the thickest one and at least it'll be safe!
>Badger.
that's what I do. thickest one = least chance of problems, if yours should
be thin then you lose a small amount of compression I assume.
If you have the old gasket, note the number of identifying holes, provided
nothing else has been changed. If the head has been skimmed, you either
need to measure or fit the thick one anyway.

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Derek - 02 Dec 2006 19:33 GMT
> Trying to get my 1996 300Tdi Defender with 114000 miles up and running
> after
[quoted text clipped - 10 lines]
>
> Graeme
If you haven't pulled the head off yet look along the joint between the head
and block for the gasket tab which will have the holes in you need to
see,( it's o/s on the 200tdi ) failing that instructions on how to measure
the gap are in the 300TDi manual see below
Derek
http://rebornco.com/300TDi_overhaul_manual.pdf
beamendsltd - 03 Dec 2006 09:54 GMT
> > Trying to get my 1996 300Tdi Defender with 114000 miles up and running
> > after
[quoted text clipped - 19 lines]
>
> http://rebornco.com/300TDi_overhaul_manual.pdf
If the engine was running when it drowned, also make certain the
con rods are straight - it's possible for one or more to be slightly
bent which run fine but never produce full power.
Richard

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Marc Draper - 03 Dec 2006 16:48 GMT
>Trying to get my 1996 300Tdi Defender with 114000 miles up and running after
>I drowned her.
[quoted text clipped - 5 lines]
>
>Anyone got any advice please.
Chances are you will only find 3 hole ones anyway.
My local maindealer have never sold any other type.

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Marc Draper
Cassillis - 04 Dec 2006 10:18 GMT
> Trying to get my 1996 300Tdi Defender with 114000 miles up and running after
> I drowned her.
[quoted text clipped - 3 lines]
> They come in three different thicknesses and I don't have the old gasket
> which would have the marks on it to denote its thickness.
Thanks guys all sorted now, i hope!