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Car Forum / Land Rover Cars / February 2008

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More Generating 240 volt AC

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Peter - 26 Jan 2008 13:03 GMT
As the last thread seemed to meander off, I thought I would start afresh.
As mentioned earlier in that thread, it is very common to hang an additional
240 volt alternator onto  marine engines. They are fitted and driven the
same as the charging alternator.
Companies Like Sterling Power should able to help. Sorry no contact details.
William Black - 26 Jan 2008 14:27 GMT
> As the last thread seemed to meander off, I thought I would start afresh.
> As mentioned earlier in that thread, it is very common to hang an
> additional 240 volt alternator onto  marine engines. They are fitted and
> driven the same as the charging alternator.

If it's not some sort of constant velocity engine how on earth do they get
it to generate 50Hz.

The obvious answer is that it's a 12 or 24 volt alternator that is connected
to some sort of regenerator which is buried somewhere within the guts of the
thing.

Generating AC power at a constant frequency by mechanical means in not a
trivial matter,  even for generating companies.

Signature

William Black

I've seen things you people wouldn't believe.
Barbeques on fire by the chalets past the castle headland
I watched the gift shops glitter in the darkness off the Newborough gate
All these moments will be lost in time,  like icecream on the beach
Time for tea.

SpamTrapSeeSig - 26 Jan 2008 16:14 GMT
>> As the last thread seemed to meander off, I thought I would start afresh.
>> As mentioned earlier in that thread, it is very common to hang an
[quoted text clipped - 5 lines]
>
>The obvious answer is that it's a 12 or 24 volt alternator

Dynamo, shirley? Then a DC to AC converter, so that you can control the
frequency/voltage?

Regards,

Simonm.

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William Black - 26 Jan 2008 17:22 GMT
>>> As the last thread seemed to meander off, I thought I would start
>>> afresh.
[quoted text clipped - 9 lines]
> Dynamo, shirley? Then a DC to AC converter, so that you can control the
> frequency/voltage?

As a general rule an alternator produces a form of AC, albeit usually of a
rather distorted nature. This is then passed through a 'diode bridge' to
produce DC.

AC can then be generated by an AC inverter.

It's a hell of a lot more rugged than a DC dynamo because the DC dynamo uses
a comutator,  and comutators fall to bits with depressing regularity.

Signature

William Black

I've seen things you people wouldn't believe.
Barbeques on fire by the chalets past the castle headland
I watched the gift shops glitter in the darkness off the Newborough gate
All these moments will be lost in time,  like icecream on the beach
Time for tea.

SpamTrapSeeSig - 26 Jan 2008 17:45 GMT
>As a general rule an alternator produces a form of AC, albeit usually
>of a rather distorted nature. This is then passed through a 'diode
[quoted text clipped - 5 lines]
>uses a comutator,  and comutators fall to bits with depressing
>regularity.

Yes, point taken. The essence is that you need to invert from DC at the
end though, otherwise you can't control voltage and frequency
independently of the power source.

Regards,

Simonm.

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Nigel Hewitt - 27 Jan 2008 16:47 GMT
> If it's not some sort of constant velocity engine how on earth do they get it to generate 50Hz.

I think that was my mistake. It isn't constant frequency
but it is a controlled voltage.

nigelH
William Black - 28 Jan 2008 14:19 GMT
>> If it's not some sort of constant velocity engine how on earth do they
>> get it to generate 50Hz.
>
> I think that was my mistake. It isn't constant frequency
> but it is a controlled voltage.

That's not hard to do.

What's really really hard is keeping the phase and frequency constant and
managing the 'power factor' in such a way that it doesn't all run a touch
hotter than the design temperature.

"When I we'r an apprentice" I was taught at Hull Tech by an old guy who
remembered balancing power stations coming on-line with two phase meters and
a clutch lever...

Signature

William Black

I've seen things you people wouldn't believe.
Barbeques on fire by the chalets past the castle headland
I watched the gift shops glitter in the darkness off the Newborough gate
All these moments will be lost in time,  like icecream on the beach
Time for tea.

Nigel Hewitt - 28 Jan 2008 14:51 GMT
> "When I we'r an apprentice" I was taught at Hull Tech by an old guy who
> remembered balancing power stations coming on-line with two phase meters and
> a clutch lever...

The trick I saw was three light bulbs across the switches.

As you came to speed they flicker more and more slowly
and finally as they creep through the 'out' part of the
cycle and you drop it onto the grid and it is locked
synchronous.

Then you can wind up the power and the speed doesn't
change, you just watch the power meters start to run up
until it's 'about right' and then you can come off the
grid. I think it was a similar trick to come back on.

<sigh> This was in the days when UPS meant a big set
of Napier Deltics ready to roll and I was a raw, new
graduate who thought he knew about transmitters because
he understood big transistors.

ho hum...

nigelH

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William Black - 31 Jan 2008 07:28 GMT
> <sigh> This was in the days when UPS meant a big set
> of Napier Deltics ready to roll and I was a raw, new
> graduate who thought he knew about transmitters because
> he understood big transistors.

If you're playing with the big boys it still does,  it's just that you have
a huge capacitive inverter and some seriously clever switch gear between the
generator,  the grid and the site...

Signature

William Black

I've seen things you people wouldn't believe.
Barbeques on fire by the chalets past the castle headland
I watched the gift shops glitter in the darkness off the Newborough gate
All these moments will be lost in time,  like icecream on the beach
Time for tea.

Steve Taylor - 28 Jan 2008 18:45 GMT
> "When I we'r an apprentice" I was taught at Hull Tech by an old guy who
> remembered balancing power stations coming on-line with two phase meters
> and a clutch lever...

When I we'r an EE student, we had a motor/alternator set that we ran
into the grid, synced up etc, then drove harder and harder until we
broke sync - then the motor starts to accelerate out of control....

Bloody machines lab is all computer trickery now - not proper
engineering at all.

Steve
TonyB - 26 Jan 2008 16:15 GMT
> As the last thread seemed to meander off, I thought I would start afresh.
> As mentioned earlier in that thread, it is very common to hang an
> additional 240 volt alternator onto  marine engines. They are fitted and
> driven the same as the charging alternator.

This is certainly not common - I've never heard of it being done at all.
Many yachts fit additional 12v alternators and use fancy charge control
devices
but the idea of 240v on a yacht at sea is a bit scary in my opinion.

Quite a few plug into 240v shore power and do indeed have a 240v circuit
but unless you are talking ships rather than boats it's new to me.
TonyB
Roger - 27 Jan 2008 00:46 GMT
> As the last thread seemed to meander off, I thought I would start afresh.
> As mentioned earlier in that thread, it is very common to hang an
> additional 240 volt alternator onto  marine engines. They are fitted and
> driven the same as the charging alternator.
> Companies Like Sterling Power should able to help. Sorry no contact
> details.

I have a circuit diagram (well more of a "which wire to swap") to convert a
normal 12/24V Alternator into a 240V genny - just depends on engine speed as
to what Volts you get. Big problem is that you also get the rated amps of
the alternator, if any part of the circuit fails you get an onsite
cremation!!
Peter - 29 Jan 2008 09:41 GMT
I'll not contradict any of the experts here, I'm only stating the fact that
they are readily available and commonly used on yachts (not ships).

Quote from Living On Board:-
http://www.livingonboats.co.uk/27/mains-electricity-onboard-boats/

240 volt AC Alternator
These devices attach to the boats main engine. They are similar to a car
alternator except they produce 240 volts AC current instead of 12 volt DC
current as a car does.
Again, these come in different outputs to suit your needs but remember power
is only generated when the boats main engine is running. If your mooring
dries out at low tide this could be a problem.

I've since found that the engine must be set to run at a certain revs to
give 50Hz. If the alternator needs 3000rpm then a smaller pulley on the
engine end will mean the engine only has to run at low speed to provide the
correct Hz. (Still can't find who sells them though). Apparently there was a
US version that controlled itself at any speed, but it wasn't reliable!
But after all this it seems that this may not be ideal for water wheel
design after all!
Cheers,
Peter

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William Black - 29 Jan 2008 12:42 GMT
> I'll not contradict any of the experts here, I'm only stating the fact
> that
[quoted text clipped - 19 lines]
> But after all this it seems that this may not be ideal for water wheel
> design after all!

Actually it may be.

Water wheels are reasonably constant in speed because the mill pond will
have a weir with a 'gate' that allows the level to be regulated,  and you're
going to need some sort of gear box or heavy duty clutch between the
generator and the wheel or any problems will tend to do some serious
mechanical damage.

Signature

William Black

I've seen things you people wouldn't believe.
Barbeques on fire by the chalets past the castle headland
I watched the gift shops glitter in the darkness off the Newborough gate
All these moments will be lost in time,  like icecream on the beach
Time for tea.

hugh - 29 Jan 2008 19:30 GMT
>> I'll not contradict any of the experts here, I'm only stating the
>>fact  that
[quoted text clipped - 27 lines]
>between the generator and the wheel or any problems will tend to do
>some serious mechanical damage.

And reasonable constant is all the OP needs. He isn't trying to sync to
the mains. He simply wants to run a small pump and a relatively low
powered immersion heater, neither of which are over sensitive to
frequency.
Signature

hugh
Reply to address is valid at the time of posting

Oily - 29 Jan 2008 20:52 GMT
> I'll not contradict any of the experts here, I'm only stating the fact that
> they are readily available and commonly used on yachts (not ships).
[quoted text clipped - 14 lines]
> engine end will mean the engine only has to run at low speed to provide the
> correct Hz.

I'm sure you meant a BIGGER pulley on the engine end!  Most marine engines
aren't even run at 3000rpm.

Martin

(Still can't find who sells them though). Apparently there was a
> US version that controlled itself at any speed, but it wasn't reliable!
> But after all this it seems that this may not be ideal for water wheel
> design after all!
> Cheers,
> Peter
Peter - 30 Jan 2008 08:22 GMT
Oily, you're right, I meant a smaller pulley on the alternator end, or as
you say a bigger pulley on the engine end.
Although your comment on marine engine revs, doesn't apply anymore to the
modern high revving Volvo's etc.
Cheers,
Peter

PLEASE CONFIRM RECEIPT TO AVOID DUPLICATE MAILINGS
EMB - 30 Jan 2008 08:48 GMT
> Oily, you're right, I meant a smaller pulley on the alternator end, or as
> you say a bigger pulley on the engine end.
> Although your comment on marine engine revs, doesn't apply anymore to the
> modern high revving Volvo's etc.

Volvo hand grenades with a lifespan measured in the hundreds of minutes
running time.
Giles Ayling - 30 Jan 2008 11:32 GMT
>> Oily, you're right, I meant a smaller pulley on the alternator end, or as
>> you say a bigger pulley on the engine end.
[quoted text clipped - 3 lines]
> Volvo hand grenades with a lifespan measured in the hundreds of minutes
> running time.

I dont know if any of your saw the programmes "Its not easy being green" on
BBC a year or so ago - With Dick Smallbridge.

He looked into all this, and sourced a fancy alternator/dynamo/power source
which he connected to a water wheel. He accepted that the power went into
12/24v batteries and then was inverted to basically light the house. He also
had a wind turbine which via a battery powered a water pump to fill the cold
water tank.

I am no engineer, but I suspect that the OP should give up on the idea of
heating water with this power, and just set up a thermostat to control a
switch to power a 12V pump for the swimming pool water.

Giles
SpamTrapSeeSig - 30 Jan 2008 12:06 GMT
>I am no engineer, but I suspect that the OP should give up on the idea of
>heating water with this power, and just set up a thermostat to control a
>switch to power a 12V pump for the swimming pool water.

Just as an aside, today was the first sunny morning (here) for a while,
and our solar water heating kicked in at around 0930. Currently (midday)
the panel temp is around 46C and the tank coil exit temp (roughly equals
tank temp) is 40C. We've got about 8sqm of panels on the roof, but at
this time of year there are long shadows across it cast by the chimney
stack, so probably only about 4-6sqm actually productive for most of the
morning. I don't know how much energy the pump has used - I ought to
measure it really (see another thread, etc.).

That's about 30 gallons worth, not counting the upper part of the tank
which _may_ also have been solar heated to a similar temp (depends
exactly when the rest of the family showered this morning!).

It's not 'free' energy, of course, but IMHO it's paying back the
investment nicely.

Regards,

Simonm.

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steve - 30 Jan 2008 22:46 GMT
>> I am no engineer, but I suspect that the OP should give up on the idea of
>> heating water with this power, and just set up a thermostat to control a
[quoted text clipped - 8 lines]
> morning. I don't know how much energy the pump has used - I ought to
> measure it really (see another thread, etc.).

Run the pump off a solar cell - no sun, no pump. More sun - hotter panel
- pump faster.

Steve
SpamTrapSeeSig - 30 Jan 2008 23:16 GMT
>>> I am no engineer, but I suspect that the OP should give up on the idea of
>>> heating water with this power, and just set up a thermostat to control a
[quoted text clipped - 13 lines]
>
>Steve

Could do, but the present one is a standard central heating pump -
simple, cheap and relatively reliable. Sorting out a 12v (or whatever)
equivalent plus the panels etc. strays away from the 'simple-is-elegant'
approach.

I might look at it in the summer...

Regards,

Simonm.

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Steve Taylor - 31 Jan 2008 06:59 GMT
> Could do, but the present one is a standard central heating pump -
> simple, cheap and relatively reliable. Sorting out a 12v (or whatever)
> equivalent plus the panels etc. strays away from the 'simple-is-elegant'
> approach.

I wonder what flowrate you actually need to move the heat available ? I
bet its not as much as a CH pump can deliver is it ? I certainly
wouldn't dream of inverting a 12V panel to drive a CH pump - like you
said "Keep it simple"

Steve
SpamTrapSeeSig - 31 Jan 2008 09:47 GMT
>> Could do, but the present one is a standard central heating pump -
>>simple, cheap and relatively reliable. Sorting out a 12v (or whatever)
[quoted text clipped - 5 lines]
>wouldn't dream of inverting a 12V panel to drive a CH pump - like you
>said "Keep it simple"

I wasn't thinking of a 240V inverter, as much as the problem of finding
and maintaining a lower voltage pump (and potentially altering the
control system). The big advantage of the present system is that the
components are standard, and it has a single moving part (no valves etc.
required).

It's not a circulating application either - it's a lift pump, and it's
not quite as simple as "when there's sun, pump", as there needs to be an
over-temp cut-out (it's a drainback system, for efficiency and safety).
Mine currently cuts out at about 102C, and it's very necessary in
summer. I've recorded temperatures as high as 107C at the panels (that's
the roof's outlet manifold, not the actual panel(!) and I don't know the
accuracy of the thermometer at that extreme). If steam were ever
produced in quantity the system would be thoroughly dangerous (yes it's
got a safety valve, but even so...).

So on balance, although it probably could be done by solar generation,
it's probably best left as it is.

I suppose I ought to be able to work out how hard the pump is working,
as there are flow meters and I know the head it has to produce (about
15-18 ft). It's quite a lift really.

Worth pondering though - I'll give it some thought whilst huddled round
the candles later this w/e :^)

Regards,

Simonm.

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Austin Shackles - 31 Jan 2008 09:53 GMT
>> Could do, but the present one is a standard central heating pump -
>> simple, cheap and relatively reliable. Sorting out a 12v (or whatever)
[quoted text clipped - 5 lines]
>wouldn't dream of inverting a 12V panel to drive a CH pump - like you
>said "Keep it simple"

ours runs a small CH pump at minimum speed.  Probably takes about 100W, but
it only runs when there's a temperature difference of (IIRC) 5 degrees
between the tank and the collector, and if it drops to 3 degrees it cuts out
again.  Those levels are customisable, if you can be bothered.

In summer, the water mostly gets heated by the sun.  In winter, it'll get
the water to about 40 on a really good day, or about 20-odd on a crap day,
which is still above the normal CW temp of about 10 degrees or less.

I think the record was to have the whole tank at about 85C, in the summer.
Of course, you have to be careful of the hot water then, especially if you
have young children.
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Peter - 31 Jan 2008 10:13 GMT
You might need to install an automixer to maintain a safe water temperature.
Common on boats where the water is heated via a calorifier from the engine
water to 85C+.
Cleghorn Waring do them.
EMB - 31 Jan 2008 10:51 GMT
> You might need to install an automixer to maintain a safe water temperature.

Plenty of options here

http://www.rwc.co.uk/product.aspx?page=CAT1
SpamTrapSeeSig - 31 Jan 2008 10:47 GMT
>>> Could do, but the present one is a standard central heating pump -
>>> simple, cheap and relatively reliable. Sorting out a 12v (or whatever)
[quoted text clipped - 10 lines]
>between the tank and the collector, and if it drops to 3 degrees it cuts out
>again.  Those levels are customisable, if you can be bothered.

Sounds like the same controller as ours. I've got mine set to +6 on +2
off, which is probably too optimistic at the off- end.

>In summer, the water mostly gets heated by the sun.  In winter, it'll get
>the water to about 40 on a really good day, or about 20-odd on a crap day,
[quoted text clipped - 3 lines]
>Of course, you have to be careful of the hot water then, especially if you
>have young children.

Ours gets to that too, but I'm thinking of dropping the over-temp cutout
down a bit, for the same reason. It's rather hot if you aren't expecting
it, and the thick insulation on the pipes only adds to the element of
surprise :-(

Regards,

Simonm.

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AJH - 31 Jan 2008 15:10 GMT
>Sounds like the same controller as ours.

I've got the panels and pump but the controller looked a bit
expensive, where's yours from?

I'm actually in no great rush to fit anything because the cost of the
plumbing looks a bit high as I'd need to fit a second dhw tank
downstairs because of space limitations.

On the too hot water issue: how about looking at a thermal store with
plate heat exchanger rather than mixer taps? It gives the ability to
store more heat.

AJH
SpamTrapSeeSig - 31 Jan 2008 16:42 GMT
>>Sounds like the same controller as ours.
>
>I've got the panels and pump but the controller looked a bit
>expensive, where's yours from?

Resol, "Deltasol B." It's obsolete now, but the manual is here:
<http://www.resol.de/PDF/DeltaSol_B.mon.en.pdf>

They do a range of controllers, the closest current one probably being
the Deltasol BS. It was part of the package, so I don't know what it
costs separately, but there's practically nothing to it (three
thermocouple inputs and one 240V switched output), so it shouldn't be
pricey.

>I'm actually in no great rush to fit anything because the cost of the
>plumbing looks a bit high as I'd need to fit a second dhw tank
[quoted text clipped - 3 lines]
>plate heat exchanger rather than mixer taps? It gives the ability to
>store more heat.

It's all in and functioning now - 2-coiled 75 gallon pressurised tank
(Telford Tempest). I wanted a thermal store but was talked out of it
because of the difficulty of plumbing it in (condensing gas boiler to
consider too). Broadly speaking, if the primary loop doesn't have
sufficient delta (7C from memory), the boiler can't operate in
condensing mode and is therefore inefficient. The hotter you get the
tank the harder it is to achieve the necessary delta.

Solar complicates matters with a thermal store too, because it has to
couple to the primary circuit somehow. With a 2-coil 'conventional'
system there's no complex interaction between the two (or three)
different heat sources. Solar takes 1st priority heating the water. If
it gets it hot enough without help the boiler (or immersion heater)
never fires up, otherwise they provide topping-up heating as required.
The only drawback is that when there's little solar energy available
(like now), the effective tank capacity is greatly reduced.

I am looking at adding a second "pre-heat" tank (say 30-40 gallons), so
as to make better use of the solar energy when it is available.

On balance I'm very pleased with the setup, as it certainly works very
well on sunny days, and it's not complex and near-zero maintenance. If
you're interested it was done by Southern Solar, and I'd recommend them
for tidiness and efficiency (can't compare prices easily so I don't
know, but they weren't extortionate by any means).

HTH.

Regards,

Simonm.

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AJH - 31 Jan 2008 19:25 GMT
>>On the too hot water issue: how about looking at a thermal store with
>>plate heat exchanger rather than mixer taps? It gives the ability to
[quoted text clipped - 7 lines]
>condensing mode and is therefore inefficient. The hotter you get the
>tank the harder it is to achieve the necessary delta.

Yes but the reason you have the 75 gallons is to store solar heat for
a few days not the heat from the gas boiler. So the idea is that the
gas boiler thermostats are set to only warm the top of the tank,
sufficient only for any requirements that the gas cannot keep up with.
It's better to store the energy outside of this as chemical energy in
the gas. Thus if the thermal store is capable of 90C (and I service a
solar system with one than can store 3000 litres at 90C) and there is
a call for gas heating for dhw at 50C then there will always be a
return temperature of <50C thus ensuring condensing mode.

>Solar complicates matters with a thermal store too,

Don't get me started ;-). I snagged the system in a block of flats
that red ken opened and they still don't believe me when I tell them
what's wrong with the design!

>On balance I'm very pleased with the setup,

That's good then, I've just been involved on a thread in uk-diy about
how my father was sold a set up which wasn't installed or run
properly. The general consensus there is that commercial installations
aren't likley to be a good return on investment, at current fuel
prices, in UK but it's difficult to quantify satisfaction.

AJH
SpamTrapSeeSig - 31 Jan 2008 20:52 GMT
>Yes but the reason you have the 75 gallons is to store solar heat for
>a few days not the heat from the gas boiler. So the idea is that the
[quoted text clipped - 5 lines]
>a call for gas heating for dhw at 50C then there will always be a
>return temperature of <50C thus ensuring condensing mode.

[timidly] Ah, but isn't that a circulating DHW system. Ours couldn't be
(easily) plumbed that way. I take your point about gas top-up generally.
In summer the boiler goes for days/weeks without firing at all. In
winter, 35 gallons at 70C isn't enough to cover a day's worth of demand,
and the tank/pipework lagging isn't good enough to store hotter water
efficiently (I'm working on that).

>>Solar complicates matters with a thermal store too,
>
[quoted text clipped - 9 lines]
>aren't likley to be a good return on investment, at current fuel
>prices, in UK but it's difficult to quantify satisfaction.

The existing arrangement is elegantly simple. In particular I like the
way the solar system doesn't need to alter or interact with the
conventional gas system and its controls. I'm contemplating a variation
(with an additional tank) because we have excess collecting capacity on
the roof for most of the year, and I want to take better advantage of
it, but I've no firm plans just yet.

Regarding payback period, I think it depends on how you consider ROI. If
you take the 'blunt instrument' approach that fuel savings are directly
balanced against capital cost, then payback is probably more than a
decade (not good). That however assumes no residual value for the
system, which is unrealistic.

The system we have is virtually maintenance free, with a design life in
excess of 20 years (external corrosion is likely to be the biggest
factor). Thus a certain capital value will inevitably be factored into
the price of the property should we sell it meanwhile. The exact value
one couldn't say at this stage, but it's not a poor capital investment
in that sense. And there's a nice feeling about running a hot bath of
entirely solar-heated water in the summer!

Regards,

Simonm.

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AJH - 31 Jan 2008 23:03 GMT
>[timidly] Ah, but isn't that a circulating DHW system.

Yes but the thermal store has its own pump, the hot water is at mains
pressure. Like you I haven't done it because my current gas central
heating has life in it and in my case my dhw demand is low. I use a
couple of wood burners for space heating (but the gas fires up
radiators in the kitchen and living room for first thing.

AJH
Steve Taylor - 31 Jan 2008 19:39 GMT
What IS the way to use solar and a combi-boiler ? Any pointers ?

Steve
AJH - 31 Jan 2008 19:53 GMT
>What IS the way to use solar and a combi-boiler ? Any pointers ?

UK diy is a good place to ask for general plumbing advice, there is a
faq on central heating and boilers.

As to the specific question the easiest way is to heat a tank with the
solar and then take the output from that to the combi, via a heat
exchanger, except many combis do not like a hot feed, this way the
combi tops up the water from the solar tank. You'll need a plate heat
exchanger to manage the power transfer.

AJH
Steve Taylor - 31 Jan 2008 20:32 GMT
> You'll need a plate heat
> exchanger to manage the power transfer.

For a low flow rate like a combi ?

Steve
SpamTrapSeeSig - 31 Jan 2008 21:02 GMT
>> You'll need a plate heat
>> exchanger to manage the power transfer.
>
>For a low flow rate like a combi ?

Really, don't go there :(

Regards,

Simonm.

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SIMON MUIR, BRISTOL UK
EUROPEANS AGAINST THE EU                   http://www.eurofaq.freeuk.com/
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AJH - 31 Jan 2008 23:03 GMT
>> You'll need a plate heat
>> exchanger to manage the power transfer.
>
>For a low flow rate like a combi ?
>
>Steve

It's the heat transfer from the thermal store to the mains pressure
water that counts, the combi is just topping this up if necessary,
when the solar heated store is cold it simply makes no difference from
a normal combi installation.

It can get more complicated as I said because many combis don't like a
hot inlet, so the solar tank heats the mains cold inlet which is
blended in parallel by the combi to the desired temperature (about
50C). I'm not very au fait with the wet side.

AJH
SpamTrapSeeSig - 31 Jan 2008 21:02 GMT
>>What IS the way to use solar and a combi-boiler ? Any pointers ?
>
[quoted text clipped - 8 lines]
>
>AJH

I defer to m'learned colleague, however in a typical domestic
installation the Irish answer applies - don't start from there! We have
a condensing system boiler (heats a tank of HW), not a combi. The tank
is tall+thin and has two heating coils. The lower coil is heated by the
solar array, and the higher coil by the gas boiler. If the solar array
produces enough heat, there is no need for the gas boiler to fire up,
and it doesn't.

There is no connection between the two control systems, as it's not
necessary. The boiler is timed to switch off in time for the tank to
empty of hot water at the end of the morning rush, so that the solar
starts the day with a full tank of cold water to heat. This optimizes
the thermal transfer, especially at this time of year when you can't
collect as much energy. The boiler kicks back in late afternoon/early
evening, and tops up the temp. as needed.

Works for us...

Regards,

Simonm.

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SIMON MUIR, BRISTOL UK
EUROPEANS AGAINST THE EU                   http://www.eurofaq.freeuk.com/
GT250A'76  R80/RT'86  110CSW TDi'88  www.kc3ltd.co.uk/profile/eurofollie/

AJH - 31 Jan 2008 23:03 GMT
>I defer to m'learned colleague,

Don't get me wrong I'm no expert but I've been dumped in the deep end
because one of our pellet boilers backs up a big solar system, in fact
it doesn't even keep it afloat if the temperature sits in the single
digits for a few cloudy days, one thing about solar enthusiasts is
their optimism!

>however in a typical domestic
>installation the Irish answer applies - don't start from there! We have
[quoted text clipped - 3 lines]
>produces enough heat, there is no need for the gas boiler to fire up,
>and it doesn't.

This is how my father's was set, trouble was the gas coil was only
just above the solar when it would have been better nearer the top.

>There is no connection between the two control systems,

In fact there is, the temperature gradient in the tank, this is
sufficient feedback path for the rest to work with no electrical
connections.

> as it's not
>necessary. The boiler is timed to switch off in time for the tank to
[quoted text clipped - 5 lines]
>
>Works for us...

Yes that's how it should be but there is a case for changing the way
the solar contribution is made between winter and summer.

Now that delta T problem, preventing condensing mode, you earlier
referred to would be solved by better heat transfer in gas coil, which
is limited because it is a coil.

AJH
SpamTrapSeeSig - 01 Feb 2008 20:23 GMT
>This is how my father's was set, trouble was the gas coil was only
>just above the solar when it would have been better nearer the top.

I agree. 50:50 seems to work for us, except in the winter (see previous
post etc.)

>>There is no connection between the two control systems,
>
>In fact there is, the temperature gradient in the tank, this is
>sufficient feedback path for the rest to work with no electrical
>connections.

Quite understood. It's this elegant solution that I like.

>Yes that's how it should be but there is a case for changing the way
>the solar contribution is made between winter and summer.

Indeed. Ideally, if I get the extra tank it will be the heat exchanger
for the solar system. I'll move the gas to the lower coil on the main
tank and either ignore the higher one or fit a valve to give the choice
of either. There are unused spigots for a circulating DHW system I can
use to connect in, such that it should convect nicely if the tanks are
in reasonable proximity.

>Now that delta T problem, preventing condensing mode, you earlier
>referred to would be solved by better heat transfer in gas coil, which
>is limited because it is a coil.

Indeed. I wanted a thermal store for that reason (and the ability to
cope with peak demand better than a tank), but nobody locally was up for
it. On balance it hasn't worked out too bad, and we do notice the
reduced energy use from the solar 'boost'. Yes, our bills have risen,
but probably not nearly as badly as they might have done.

Regards,

Simonm.

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Austin Shackles - 01 Feb 2008 09:40 GMT
>>Sounds like the same controller as ours.
>
[quoted text clipped - 8 lines]
>plate heat exchanger rather than mixer taps? It gives the ability to
>store more heat.

that's a thought.  trouble is, in summer you don't need heat.  Now, if you
could save it in a bottle for winter...

BMW's new hydrogen car stores its fuel at -250-odd degrees C, and they
reckon the tanks would, if used for this, keep yer coffee hot for 6 months.
So it is possible to achieve that sort of insulation.  Ideally, I guess,
you'd have a really big HW storage tank, super-insulated, and a system that
took water at over (say) 60 degrees and took it off into said tank, whenever
it was available.
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Dave Liquorice - 01 Feb 2008 11:34 GMT
> BMW's new hydrogen car stores its fuel at -250-odd degrees C,

eh? That I really don't believe. It might store liquid Hydrogen but it
will be at normal temperature but a rather high pressure. I suspect some
semi educated mejia graduate journo has just looked up the temperature
that hydrogen liquifies at under normal atmospheric pressure...

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Cheers
Dave.

John Williamson - 01 Feb 2008 12:45 GMT
>> BMW's new hydrogen car stores its fuel at -250-odd degrees C,
>
> eh? That I really don't believe. It might store liquid Hydrogen but it
> will be at normal temperature but a rather high pressure. I suspect some
> semi educated mejia graduate journo has just looked up the temperature
> that hydrogen liquifies at under normal atmospheric pressure...

Or even the correct figures, which show that the maximum available
boiling point for liquid hydrogen is -240 C at 13 bar. At atmospheric
pressure, it's -253 C. Liquifying Hydrogen at normal ambient
temperatures involves pressures "off the scale" according to NASA's
handy webpage on the subject. :-)

The -250 C figure is straight off the BMW website, by the way. ;-)

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Tciao for Now!

John.

Dave Liquorice - 01 Feb 2008 14:34 GMT
> Or even the correct figures, which show that the maximum available
> boiling point for liquid hydrogen is -240 C at 13 bar. At atmospheric
> pressure, it's -253 C. Liquifying Hydrogen at normal ambient
> temperatures involves pressures "off the scale" according to NASA's
> handy webpage on the subject. :-)

That off the scale pressure doesn't surpise me. I still doubt that the
stuff is being stored at -250 ish deg C though. See Mr Taylor's comment
about a metal hydride system.

> The -250 C figure is straight off the BMW website, by the way. ;-)

OK so s/semi educated mejia graduate journo/semi educated marketing droid/

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Cheers
Dave.

John Williamson - 01 Feb 2008 16:43 GMT
>> Or even the correct figures, which show that the maximum available
>> boiling point for liquid hydrogen is -240 C at 13 bar. At atmospheric
[quoted text clipped - 5 lines]
> stuff is being stored at -250 ish deg C though. See Mr Taylor's comment
> about a metal hydride system.

I did, & I checked. Current state of the art seems to be that MH storage
is too low in hydrogen storage density, & too complex to run to put into
a series production vehicle. The tank BMW quote is about 55Kg total
weight to hold 8Kg of gas, (About 15% of the storage weight is fuel) MH
storage density is currently peaking at about 10% of the metal hydride
weight, then you have the parasitic weight of the heat exchangers,
pressure vessel & general plumbing complications to recover the gas from
the hydride. Cryogenic liquid storage at reasonably low pressure seems
to be the most efficient storage method at the moment. Lets face it, if
it could be done with less weight for the same fuel flow rate as
cryogenic tanks, NASA would be using it instead of liquid hydrogen for
rocket fuel. :-)

>> The -250 C figure is straight off the BMW website, by the way. ;-)
>
> OK so s/semi educated mejia graduate journo/semi educated marketing droid/

<Shrug> The figures quoted support other reading I've done over the last
year or two in general science magazines here & in France.

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Tciao for Now!

John.

Steve Taylor - 01 Feb 2008 13:13 GMT
>> BMW's new hydrogen car stores its fuel at -250-odd degrees C,
>
> eh? That I really don't believe. It might store liquid Hydrogen but it
> will be at normal temperature but a rather high pressure. I suspect some
> semi educated mejia graduate journo has just looked up the temperature
> that hydrogen liquifies at under normal atmospheric pressure...

I thought there was supposed to be a metal hydride tank system which
avoided the need for high pressure storage ?

Steve
 
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