I've started stripping the top end of my 1991 V8 3.5 Disco. It had been
starting and running fine (albeit a tad rich) but losing coolant and
overheating. I reckon I've got a head gasket (or two) failure and to be
honest, I'd been looking for an excuse to take it to bits anyway. I've not
worked on a v8 before. Always 4 cylinder stuff.
I've put some photos at...
http://picasaweb.google.com/goonersman/V8HeadGasket1
It took me a while to realise that the fuel rail and injectors just pull out
fairly easily, although the o-rings are pretty solid. I was initially trying
to get the inlet manifold bolts out with the rail and injectors still in
place. Ok for most bolts but not the back left 2.
I notice the left side rocker breather is quite gummed up and also that the
plenum chamber and air ram housing are pretty filthy. Is this normal or is
it an indication of a problem? Crank case pressure perhaps?
I realise I should have done this much earlier but would a compression test
be valid with the inlet manifold off? Kind of academic now I'm this far in
but would be useful to gauge improvement.
As I say, this is my first work on a v8 so any tips or observations of where
I might be falling on my ar5e gratefully received.
Cheers
Peter
Will post more photos as the strip-down continues.
> I've started stripping the top end of my 1991 V8 3.5 Disco. It had been
> starting and running fine (albeit a tad rich) but losing coolant and
[quoted text clipped - 24 lines]
>
> Will post more photos as the strip-down continues.
Slower progress tonight. Alternator bracket off, Steering pump loosened and
swung out the way (pipes still attached).Valley gasket out, Left side
manifold off. Right side rocker cover off. Right side Manifold detached from
head but still attached to exhaust by one ba5tard bolt. Also one ba5tard
manifold bolt has sheared in the left side head. Should be fairly easy to
remove once the head is off and on the bench. Apart from the one that
sheared, most of the exhaust manifold bolts were remarkably loose.
Tonights pics at:- http://picasaweb.google.com/goonersman/V8HeadGasket2
P
Oily - 27 Feb 2008 00:26 GMT
> > I've started stripping the top end of my 1991 V8 3.5 Disco. It had been
> > starting and running fine (albeit a tad rich) but losing coolant and
[quoted text clipped - 36 lines]
>
> P
You can still check the compressions so long as the heads and pushrods are
still fitted. Might be a good idea as you will at least know which cylinder
if there is something wrong. Better than finding you have missed something
when you've put it all back together, and you will know where to look.
Also just check behind the water pump that the casing hasn't corroded
through.
Martin
Peter Meed - 27 Feb 2008 00:43 GMT
>> > I've started stripping the top end of my 1991 V8 3.5 Disco. It had been
>> > starting and running fine (albeit a tad rich) but losing coolant and
[quoted text clipped - 54 lines]
>
> Martin
Water pump is still in place at the moment and I was hoping to leave it
there. Does the check you suggest require the pump to be removed?
P
Oily - 27 Feb 2008 22:02 GMT
> >> > I've started stripping the top end of my 1991 V8 3.5 Disco. It had been
> >> > starting and running fine (albeit a tad rich) but losing coolant and
[quoted text clipped - 59 lines]
>
> P
I've seen quite a few older ones which look to have just eroded or corroded
away on the inside casing behind the pump impeller which even though you
can't see anything externally may be just on the point of becoming porous,
easy to see when it starts near the heater hose outlets. It's not a big job
to remove the pump to have a look and it may save you some heartache at a
time when you don't need it.
Martin
> Will post more photos as the strip-down continues.
re-assembling now....
http://picasaweb.google.com/goonersman/74h_v8HeadGaskets
P