Hi all,
I need to put a split charge system into my 90 (1992 200Tdi). I know
I could take the Barney Bodge-It approach and buy a 40A relay and
switch and wire it up manually but I want a fit it and forget it type
approach.
Froggs Island suggested either a National Luna Battery Management
system (£170 ish) or a split charge diode pack (£60 ish) (its red and
was shown in LRO mag a couple of months ago).
Scorpion Racing also suggested the same red diode pack thing
(http://scorpionracing.co.uk) under performace/electrical section.
Question is which is best? The national Luna is more than twice the
price and all i can see it gives you is a visual representation of
battery status and a switch to link both batteries in parallel when
winching.
I dont have a winch so all I would get is a few LED's to look at and a
system that doesnt use any power (??). However, i have read that the
diode pack's take about 1 volt to run and thus the leisure battery is
never fully charged...
So, is this a problem for running things like laptops, battery
chargers, fridges, lights, etc etc? if not then i'll save my money
ang get the cheaper solutuion!
Also, when it comes to leisure batteries are the Optima's (yellow top)
really that good or could I use a deep cycle Oddesy or Exide Maxximma
Deep Cycle with just as good results / reliability and save a bit more
cash?
Thanks
Jon
Rich Clafton - 29 Sep 2004 15:22 GMT
> Froggs Island suggested either a National Luna Battery Management
> system (?170 ish) or a split charge diode pack (?60 ish) (its red and
> was shown in LRO mag a couple of months ago).
I got the national luna from south africa for about 80 quid
Its a time delayed relay system with a nice display - its a good system but
I wouln't pay 170 quid for it
Have a look at electrical wiring products they have a boat switch which can
be used and you can choose either battery
But whats wrong with the relay system for a few quid from a caavan shop
> Also, when it comes to leisure batteries are the Optima's (yellow top)
> really that good or could I use a deep cycle Oddesy or Exide Maxximma
> Deep Cycle with just as good results / reliability and save a bit more
> cash?
The others are pretty much as good and I believe they have 2 year warrenties
on them compared to optimas
Rich
Jon - 29 Sep 2004 15:27 GMT
>> Froggs Island suggested either a National Luna Battery Management
>> system (£170 ish) or a split charge diode pack (£60 ish) (its red and
>> was shown in LRO mag a couple of months ago).
>
>I got the national luna from south africa for about 80 quid
Did you buy off the national luna website or ring them up in SA? What
about customs / taxes etc etc? Is it just a case of giving them your
visa details and waiting for the courier man? I like the sound of
buying direct and saving cash!
>Its a time delayed relay system with a nice display - its a good system but
>I wouln't pay 170 quid for it
[quoted text clipped - 13 lines]
>
>Rich
Rich Clafton - 29 Sep 2004 16:58 GMT
> >I got the national luna from south africa for about 80 quid
>
> Did you buy off the national luna website or ring them up in SA? What
> about customs / taxes etc etc? Is it just a case of giving them your
> visa details and waiting for the courier man? I like the sound of
> buying direct and saving cash!
Tucked it under my arm and wandered thru airport security with a box of
electronics and wires, didn't get stoppped until switzerland who still let
me through with it.
Try the safari centre in cape town as they have shipped stuff direct to the
UK (including roof tents !)
Rich
Wolverine - 29 Sep 2004 17:48 GMT
I'm sure Halfords sell a split charge kit.....not very expensive either.

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Mother - 29 Sep 2004 21:33 GMT
>Try the safari centre in cape town as they have shipped stuff direct to the
>UK (including roof tents !)
Ask them to send it plain wrapped, marked as a gift then send the
receipt by letter. You could then try to avoid the duty/tax.
I did not say this, by the way, and have no knowledge of the person
currently using my 'puter... honest...
ang on a mo, there's a knock at the door, coupla suited blokes...
Won't be a mo...
erm...
Paul S. Brown - 29 Sep 2004 17:48 GMT
> Hi all,
>
> I need to put a split charge system into my 90 (1992 200Tdi). I know
> I could take the Barney Bodge-It approach and buy a 40A relay and
> switch and wire it up manually but I want a fit it and forget it type
> approach.
You could do what I've done - get the 40A relay and feed the coil on it from
the sensor wire on the alternator - the relay will only activate under the
same conditions as the charge warning light going out.
Seems to work pretty well really.
P.

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Richard Savage - 29 Sep 2004 22:50 GMT
>You could do what I've done - get the 40A relay and feed the coil on it from
>the sensor wire on the alternator - the relay will only activate under the
[quoted text clipped - 5 lines]
>
>
Friend has the same system to charge the batteries for lighting and
water pumping on his narrow boat. Seems to work fine.
Richard
Mother - 29 Sep 2004 21:30 GMT
>Also, when it comes to leisure batteries are the Optima's (yellow top)
>really that good
Yes.
>or could I use a deep cycle Oddesy or Exide Maxximma
>Deep Cycle with just as good results / reliability and save a bit more
>cash?
Exide are made by Optima and are just as good IMO. I will probably
replace my 3 Yellow Top Optimas with tham when they die (I've had a
good 4+ years from them - with some rather serious abuse, and they
show no sign of losing their charge or reliability yet, though).

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90ninety - 30 Sep 2004 10:47 GMT
Try Towsure (caravan camping specialist) in Sheffield or a local motor
factors. My local Romac store does a caravan split charging system for less
than ?25 if I remember rightly.
Stew.
--
1990 LR ninety (Jasmine) with bits on!
2002 Freelander Td4 ES (wifes)
> Hi all,
>
[quoted text clipped - 31 lines]
> Thanks
> Jon
Nigel - 30 Sep 2004 19:35 GMT
Found this website whilst looking for something else.
This should take you straight to the split charger page
http://www.vehicle-wiring-products.co.uk/VWPweb2000/towing/towing.html
Nigel

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Google first
ask later
Nigel - 30 Sep 2004 19:56 GMT
Then I got bored and googled some and found:
Lead Acid Battery Split Charge Module for ?7.99 from
http://www.maplin.co.uk
Nigel

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Jon - 01 Oct 2004 08:56 GMT
Funny, I looked at this yesterday in the maplin catalogue whilst I was
supoposed to be designing some briudge foundations (funny how landy's
take over your life!).
Anyway, the description in the catalogue reads:
"bla bla bla... The charging current is distributed in such a manner
that a discharged battery is charged more intensively than a battery
which is almost charged. ...bla bla bla"
As I understand it the split charge system should "ideally" charge
only the starter battrery and then drop over to the leisure battery
when the voltage of the starter battery is at 13.2V. The maplin
systems would seem to charge both at once but at different
intensities? Also, I wonder how much power this system uses to run?
Has anyone got one of these installed and could comment on it?
Jon
>Then I got bored and googled some and found:
>
>Lead Acid Battery Split Charge Module for £7.99 from
>http://www.maplin.co.uk
>
>Nigel
Simon Barr - 01 Oct 2004 08:59 GMT
> Then I got bored and googled some and found:
>
> Lead Acid Battery Split Charge Module for £7.99 from
> http://www.maplin.co.uk
>
> Nigel
I've just bought one of these as I intend to fit a second battery to my 110
at some point. Just recently one of these modules went for £25 on ebay and
there is another one up at the moment, people just don't check prices out
before they buy do they.
Now I've got the module and have had a chance to check it out I suspect it
may be just two schottky diodes potted in a plastic box with attached wires.
It certainly measures that way with voltage drop of under 0.1V between the
+ in and each of the alternator outs. Not sure how much schotkkys cost but
it may be cheaper to just buy the diodes ad make it.

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Simon Barr.
'97 110 300Tdi.
Steve Taylor - 01 Oct 2004 18:33 GMT
> Now I've got the module and have had a chance to check it out I suspect it
> may be just two schottky diodes potted in a plastic box with attached wires.
> It certainly measures that way with voltage drop of under 0.1V between the
> + in and each of the alternator outs.
0.1 V sounds very very low for a schottky. What bias current were you
using ?
Sounds more like a little relay to me !
Steve
Simon Barr - 04 Oct 2004 08:54 GMT
>> Now I've got the module and have had a chance to check it out I suspect it
>> may be just two schottky diodes potted in a plastic box with attached wires.
[quoted text clipped - 7 lines]
>
> Steve
ISTR that schotkkys vary from about 1V downwards depending on the current
and the model of diode itself. I was using a fluke 77 on the diode test
setting. I'm a bit (very!) rusty on my electronics and was hoping to dig
out my copy of the art of electronics at the weekend to refresh my mind
but it didn't happen.

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Simon Barr.
'97 110 300Tdi.
Steve Taylor - 04 Oct 2004 18:44 GMT
> ISTR that schotkkys vary from about 1V downwards depending on the current
> and the model of diode itself. I was using a fluke 77 on the diode test
> setting.
ANY silicon diode will have a Vf of 1V downwards, NO silicon junction
diode can have a Vf of less than 0.6-0.7 and NO Schottky will have a Vf
of less than about 0.2V !
So what the hell IS in the box ?
Steve
Simon Barr - 05 Oct 2004 08:42 GMT
> ANY silicon diode will have a Vf of 1V downwards, NO silicon junction
> diode can have a Vf of less than 0.6-0.7 and NO Schottky will have a Vf
[quoted text clipped - 3 lines]
>
> Steve
Oh well, I was thinking it may just be an input that was split with a
schottky in each output, I was thinking schotkky as they (can) have a lower
forward voltage drop.
Maybe that's why I don't work in electronics anymore :-)

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Simon Barr.
'97 110 300Tdi.
Gordon Wedman - 05 Oct 2004 17:13 GMT
What if you parallel these? I've always wondered if the dreaded voltage
drop of diodes could be reduced in this way.
>> ISTR that schotkkys vary from about 1V downwards depending on the current
>> and the model of diode itself. I was using a fluke 77 on the diode test
[quoted text clipped - 7 lines]
>
> Steve
Steve Taylor - 05 Oct 2004 18:20 GMT
> What if you parallel these? I've always wondered if the dreaded voltage
> drop of diodes could be reduced in this way.
Not really.The graph of forward voltage drop against current looks like
a letter 'J'(its actually exponential) . Until there is a "reasonable"
current flowing (relative to the maximum continuous current), the
forward voltage could be said to be proportional to current, until the
voltage reaches 0.6 volts. Since its proportional to current, even if
you share it out, the total dissipation would remain the same or worsen
when split over multiple diodes
Steve
Gordon Wedman - 08 Oct 2004 19:58 GMT
Thanks. I should have figured that out myself. Each diode requires the
same forward bias before it will conduct. Nothing like resistors in
parallel !
>> What if you parallel these? I've always wondered if the dreaded voltage
>> drop of diodes could be reduced in this way.
[quoted text clipped - 8 lines]
>
> Steve
Reg - 07 Oct 2004 00:35 GMT
> > ISTR that schotkkys vary from about 1V downwards depending on the current
> > and the model of diode itself. I was using a fluke 77 on the diode test
[quoted text clipped - 5 lines]
>
> So what the hell IS in the box ?
It depends on the cost of the box. Probably a relay and the volt drop
is caused by the thin wires used to connect it.
If expensive then FETs could be used - Field Effect Transistors.
However I have a similar 'black box' (and yes it is black) with one
input for the alternator output and three outputs. One for the
existing starter battery and two for aux. deep discharge batteries.
But I have a Td5 Defender. From my previous experience of installing
split charge devices, the alternator output is a medium thickness
brown wire that goes from alternator direct to the battery. This wire
is cut and connected to the split charge input and one o/p.
Having received some help here, I've had a quick look under my
Defender. The alternator o/p goes direct to the starter. It looks
like I'm going to have to remove this wire from the starter and extend
it to the split charge box and thence to the battery.
But some have told me there are other problems.
Reg. (electronics eng.)
Simon Barr - 08 Oct 2004 09:09 GMT
> It depends on the cost of the box. Probably a relay and the volt drop
> is caused by the thin wires used to connect it.
>
> If expensive then FETs could be used - Field Effect Transistors.
It's definitely some sort of semiconductor affair.
I've had it rigged up with a battery charger and two sealed lead acid
batteries in different states of discharge and it seems to work fine.
You can only use it to charge batteries with though, you won't be able
to pull any power from the alternator through the unit as its only rated
upto 8A.

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Simon Barr.
'97 110 300Tdi.
RADIOTWO - 01 Oct 2004 19:12 GMT
Hi Jon,
I get the imprestion you are not into electrics, you don't need to go for
the expencive type, just use a 40A relay and that will cost you about ?2
ish, if
you send me a email I will send you a attatchment of a circuit of a split
relay system. stevewright@ntlworld.com
The theory about batterys, a battery will only charge if it requires it, ie
if the battery is fully charged it take any current but if the battery is
down it will take
current, so the lower the state of the battery the more the current !so if
both batterys are down they will both get a charge.
Hope that makes sense, but these people like to make money and it only
requires the simple one !
Steve
> Hi all,
>
[quoted text clipped - 31 lines]
> Thanks
> Jon
Steve Taylor - 01 Oct 2004 19:32 GMT
> The theory about batterys, a battery will only charge if it requires it, ie
> if the battery is fully charged it take any current but if the battery is
> down it will take
> current, so the lower the state of the battery the more the current !so if
> both batterys are down they will both get a charge.
Except you must limit the charging current, if the battery is demanding
too much for its own good.
Steve
RADIOTWO - 01 Oct 2004 20:47 GMT
> > The theory about batterys, a battery will only charge if it requires it, ie
> > if the battery is fully charged it take any current but if the battery is
[quoted text clipped - 6 lines]
>
> Steve
There is no need to limit the current, The alternater will limit that !
Steve
Mother - 02 Oct 2004 11:46 GMT
>just use a 40A relay and that will cost you about £2 ish
If you have an 85A alternator?
I use a 120A relay, seems fine - still only cost a couplaquid.

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Some Land Roveresque (101 biased), links available
from: http://links.solis.co.uk/Geek/X4_Land_Rover/
I also have a little Land Rover site biased toward
my beloved 101 "Grumble", at: http://www.101fc.net
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