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Car Forum / Land Rover Cars / December 2004

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removal/refitting of injector pump.

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Mr.Nice. - 15 Nov 2004 18:57 GMT
I'm sure someone mantioned I could remove my injector pump without
stripping the timing belt etc.
however both the haynes and LR workshop manual are insistant on
removing the timing bilt etc.

which is it? and how?

I assume the spindle is keyed, is it at the same point each revolution
or can it be a full 180o out?

I've not got my head around this one yet....

Regards.
Mark.(AKA, Mr.Nice.)
Signature

_________________________________________
www.markvarleyphoto.co.uk
1984 110 CSW 2.5(na)D
(3,000 rivets flying in close formation)
_________________________________________

Huw - 15 Nov 2004 19:34 GMT
> I'm sure someone mantioned I could remove my injector pump without
> stripping the timing belt etc.
[quoted text clipped - 7 lines]
>
> I've not got my head around this one yet....

Are you sure that you are up to this? It just might be cheaper in the long
term if you got an expert to do it. You would have certainly saved this
bother if you had someone who knew what he was doing change the fuel filter
for you. And that was just routine maintenance. My experience has taught me
to walk properly before running.

Huw
Hirsty's - 15 Nov 2004 21:37 GMT
> Are you sure that you are up to this? It just might be cheaper in the long
> term if you got an expert to do it. You would have certainly saved this
> bother if you had someone who knew what he was doing change the fuel filter
> for you. And that was just routine maintenance. My experience has taught me
> to walk properly before running

I have just changed my fuel filter ( 300 Tdi ); what can go wrong ??  It
seemed to run OK last time I did it; year ago.

"Panic is a healthy exercise for those who can afford it."
Huw - 16 Nov 2004 00:30 GMT
>> Are you sure that you are up to this? It just might be cheaper in the
>> long
[quoted text clipped - 6 lines]
>
> I have just changed my fuel filter ( 300 Tdi ); what can go wrong ??

Not wanting to be odd but you may not have followed this or you would know
that it is possible that you could try to bleed a self bleeding injector
pump and shear a lump of metal off the side of it. It can happen, believe it
;-(

Huw
John - 16 Nov 2004 06:31 GMT
> >> Are you sure that you are up to this? It just might be cheaper in the
> >> long
[quoted text clipped - 13 lines]
>
> Huw

well my Haynes mentions a special tool that holds the Drive cog in position.
It says that if you don't have the tool you have to take the timing belt off
etc.

I'd like to hear more on this subject as I am contemplating replacing my
injector pump and I can walk quite well thankyou. I want to know why the
procedure might be ill advised rather than just being told to give it to
"someone who knows what they are doing".
Tom Woods - 16 Nov 2004 08:44 GMT
>Are you sure that you are up to this? It just might be cheaper in the long
>term if you got an expert to do it. You would have certainly saved this
>bother if you had someone who knew what he was doing change the fuel filter
>for you. And that was just routine maintenance. My experience has taught me
>to walk properly before running.

There is no better way to learn than trying it out!
Mr.Nice. - 16 Nov 2004 10:48 GMT
>> I'm sure someone mantioned I could remove my injector pump without
>> stripping the timing belt etc.
[quoted text clipped - 15 lines]
>
>Huw

This is hardly the first fuel filter I have changed.
the problem was that air got into the pump as one of the seals on the
fuel filter was not seated properly.
When I was closing the bleed-screw on the pump the housing sheered
off, needing far less effort to do so than I'd have thought possible.

I have never removed an injector pump before.
hence I seek advice from those who have.

up until a few weeks ago I had never replaced a clutch master cylinder
either, now I have with no problems.

first time for everything for everyone dear boy.

Regards.
Mark.(AKA, Mr.Nice.)
Signature

_________________________________________
www.markvarleyphoto.co.uk
1984 110 CSW 2.5(na)D
(3,000 rivets flying in close formation)
_________________________________________

Huw - 16 Nov 2004 14:12 GMT
>>> I'm sure someone mantioned I could remove my injector pump without
>>> stripping the timing belt etc.
[quoted text clipped - 23 lines]
> When I was closing the bleed-screw on the pump the housing sheered
> off, needing far less effort to do so than I'd have thought possible.

Like I have previously mentioned, the injector pump on these is self
bleeding and therefore need not be touched. A single high pressure pipe
might need to be cracked off to get it running though but this is easiest
done at the injector end.

> I have never removed an injector pump before.
> hence I seek advice from those who have.
[quoted text clipped - 3 lines]
>
> first time for everything for everyone dear boy.

Yep, and if I knew the answer I would tell you but this job is not to be
trifled with. It's not a huge job but not one that I would have the patience
for myself. If you enjoy such things, give it a go and I hope you will have
all the answers and the job goes well and without expensive mishaps.

Huw
Mr.Nice. - 16 Nov 2004 15:29 GMT
>>>> I'm sure someone mantioned I could remove my injector pump without
>>>> stripping the timing belt etc.
[quoted text clipped - 28 lines]
>might need to be cracked off to get it running though but this is easiest
>done at the injector end.

Confusing, both the haynes and the LR workshop manual speak of using
the bleed screw.

hey-de-ho, you lives and you learns eh.

Regards.
Mark.(AKA, Mr.Nice.)
Signature

_________________________________________
www.markvarleyphoto.co.uk
1984 110 CSW 2.5(na)D
(3,000 rivets flying in close formation)
_________________________________________

Huw - 16 Nov 2004 17:51 GMT
>>>>> I'm sure someone mantioned I could remove my injector pump without
>>>>> stripping the timing belt etc.
[quoted text clipped - 34 lines]
>
> hey-de-ho, you lives and you learns eh.

The DPA pump as used by Series and 2.25 defender, the ones with vertically
mounted pumps, did need bleeding. The DPS fitted to 2.5 engines and the
Bosch fitted to TDi are self bleeding.

That kind of confusion causing expensive mistakes is why I prefer to leave
some jobs that are way outside the normal service schedule to people that do
that kind of thing on a regular basis.

Huw
Simon Mills - 16 Nov 2004 22:12 GMT
>> This is hardly the first fuel filter I have changed.
>> the problem was that air got into the pump as one of the seals on the
[quoted text clipped - 6 lines]
>might need to be cracked off to get it running though but this is easiest
>done at the injector end.

Confusing, both the haynes and the LR workshop manual speak of using
the bleed screw.

hey-de-ho, you lives and you learns eh.

Regards.
Mark.(AKA, Mr.Nice.)
Signature


Hi Mark

this is probable a dumb question but if LRover
go to all the expense of having a bleed scew put on one of their injector
pumps
then why shouldn't it be used to bleed same pump?

I would have done exactly the same.

--
Simon Mills

98 Disco Tdi auto

Tom Woods - 16 Nov 2004 08:43 GMT
>I'm sure someone mantioned I could remove my injector pump without
>stripping the timing belt etc.

I said it and did it.

>however both the haynes and LR workshop manual are insistant on
>removing the timing bilt etc.

I didnt have one of them at the time! :)
I drove round for 12 months after doing it, and then replaced the
timing belt when i rebuilt the engine. there was nowt wrong with the
old one.

>which is it? and how?
>
>I assume the spindle is keyed, is it at the same point each revolution
>or can it be a full 180o out?

Mine is keyed with one of those little half circle keys that go in a
cut out (woodruff key?)
So there is only one possible posision it can go into

There is also a removable rubber bung on my timing cover that exactly
corresponds with the hole, so you can see what youre doing from the
other side.

I just undid all  the fuel pipes.
Took the bung off the timing cover.
Then i think there is a nut under it that holds the timing gear onto
the driver bit at the end of the pump. undo that
Removed the 3 studs holding the timing pump on.
then i think it just requires a bit of levering to remove it form the
gear, being carefull not to drop the key bit (which should be well
wedged anyway).

Repeat in reverse in a few days time when you have it back again.

>I've not got my head around this one yet....

Unless the LR version differs from my sherpa one?. I know that the
timing casing is different (and my timing belt is a different length).
Wouldnt have thought it would differ that much though
Andy Fox - 03 Dec 2004 00:17 GMT
I have done it on 2.5 turbo diesel with a special tool which hold the pump
sprocket in position while the pump is removed. I think the tool was only
?40 or ?50 new.

If anyone is interested I'll dig out the details.

Andy
110 V8

> I'm sure someone mantioned I could remove my injector pump without
> stripping the timing belt etc.
[quoted text clipped - 10 lines]
> Regards.
> Mark.(AKA, Mr.Nice.)
 
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