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Car Forum / Mazda / Mazda Miata / May 2008

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Pads/rotors

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miker - 08 May 2008 18:53 GMT
I was just in getting an oil change and the dealer told me I needed new
front pads and rotors. (96 Miata with 70k miles on it, street use only)

Now I've had no noise, squealing, fading, pulling, any brake issues at all.
I can understand it being time for pads, but why would the rotors need
replacing? There's no apparent wear on them, only barely visible lines on
the surface, no grooving or anything, the surface actually looks quite nice.
They appear identical in condition to the rear rotors.

Is the dealer just adding some gravy by selling me rotors too? I can't see
any reason these should be replaced unless there's some high-performance
reason (matching surfaces?). BTW I noticed that the other person in the
lounge was also told they needed pads and rotors, don't know what kind of
Mazda they had tho.

(A story about rotors: Back when I was young and stupid I drove a Fiesta
around for weeks with dragging front brakes. By the time I took it in the
rotor was maybe .050" or less thick; it looked like sheet metal. I won't do
that again!)

miker
Lanny Chambers - 08 May 2008 21:41 GMT
> Is the dealer just adding some gravy by selling me rotors too?

Bingo. My rotors are no longer pristine at 142k miles, but I've no
intention of replacing them when I do pads this summer.

Signature

Lanny Chambers
St. Louis, MO
'94C

Rob - 08 May 2008 23:10 GMT
> > Is the dealer just adding some gravy by selling me rotors too?
>
> Bingo. My rotors are no longer pristine at 142k miles, but I've no
> intention of replacing them when I do pads this summer.

Since they stopped using asbestos in the friction material used in brake
pads, the pads are now normally 'harder' than the cast iron discs
(rotors) themselves so disc wear is much more common than it used to be.
This is particularly evident in smaller cars over here in the UK where
the discs are relatively thin to keep the weight down. The later model
Ford Fiestas (a small hatchback) are well known for consuming a set of
discs for every 2 sets of pads.

My 70K miles Eunos had new discs at the front a year or so before I
bought it in November last year. The rear discs are a bit scored, so
I'll probably replace them (and the pads) before the next MoT test
(annual safety check).

Ask the dealer whether he's measured the thickness of the discs and
whether they are thinner than the manufacturer's tolerances.

Replacement discs are fairly cheap if you get pattern ones (probably
made in the same factory as the Mazda originals).
Signature

Rob - Shropshire
So many cats,
So few recipes...

Lanny Chambers - 08 May 2008 23:59 GMT
> Replacement discs are fairly cheap if you get pattern ones (probably
> made in the same factory as the Mazda originals).

Indeed they are. Here in the USA, generic rotors are about $18 each.

Signature

Lanny Chambers
St. Louis, MO
'94C

pws - 09 May 2008 03:59 GMT
> Bingo. My rotors are no longer pristine at 142k miles, but I've no
> intention of replacing them when I do pads this summer.

Same here, and I have 105K on my rotors. As long as they don't get
scored up and don't warp from massive over-torquing, they last quite a
while with OEM pads.

If there was going to be a performance increase from replacing them I
would do it, but they work fine.

It is that 18 year old master cylinder that is starting to worry me,
though it is also working great right now.
The car has had very regular brake fluid changes since new, so that
probably has helped.

Pat
XS11E - 09 May 2008 04:15 GMT
> Is the dealer just adding some gravy by selling me rotors too?

Maybe, maybe not.  Rotors that are scored can be turned but only until
a minimum thickness is reached.  If you haven't the tools/knowledge to
do it yourself get a second opinion, it might save you a bunch of
money!

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Chris D'Agnolo - 09 May 2008 05:45 GMT
Miker, YES, I believe you're being ripped off. It's that simple. If they
really checked the thickness of the rotors, they should have it written down
in your file. Have them quote you the mfr's min thickness and your current
thickness. They will start crawfishing like a son of a you know what.
'Rotors and pads' just sounds so ......... right. Most people don't know any
better and the dealer cleans up. If you confirm our suspicions are right,
don't go back any more and I recommend you cause them some serious grief!

Chris
99BBB

>> Is the dealer just adding some gravy by selling me rotors too?
>
> Maybe, maybe not.  Rotors that are scored can be turned but only until
> a minimum thickness is reached.  If you haven't the tools/knowledge to
> do it yourself get a second opinion, it might save you a bunch of
> money!
miker - 09 May 2008 14:41 GMT
> Maybe, maybe not.  Rotors that are scored can be turned but only until
> a minimum thickness is reached.  If you haven't the tools/knowledge to
> do it yourself get a second opinion, it might save you a bunch of
> money!

XS11 - I've done it all on various Yamaha's, just wondered if there was
something different about the Miata's rotors. Mine have no scoring and are
in identical condition to the rears, which the dealer rated green. He's
rated my front brakes as yellow the last couple oil changes so I think
that's just pad life.

Anyone have the thickness spec for the '96 front rotors to hand? I might as
well check it.

miker
XS11E - 09 May 2008 16:52 GMT
>> Maybe, maybe not.  Rotors that are scored can be turned but only
>> until a minimum thickness is reached.  If you haven't the
[quoted text clipped - 3 lines]
> XS11 - I've done it all on various Yamaha's, just wondered if
> there was something different about the Miata's rotors.

No, they're all similar.

> Mine have no scoring and are in identical condition to the rears,
> which the dealer rated green. He's rated my front brakes as yellow
> the last couple oil changes so I think that's just pad life.

They're probably OK, then.

> Anyone have the thickness spec for the '96 front rotors to hand? I
> might as well check it.

I don't know but it's marked on most rotors.  You may have to remove
the rotor to see it.

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pws - 09 May 2008 17:22 GMT
>>> Maybe, maybe not.  Rotors that are scored can be turned but only
>>> until a minimum thickness is reached.  If you haven't the
[quoted text clipped - 16 lines]
> I don't know but it's marked on most rotors.  You may have to remove
> the rotor to see it.

I have actually never had a rotor turned, going on 20 years of brake
service now. I am careful about replacing pads in time since the first
time I heard that metal grinding my van to a stop at age 17.

With the cars that I have worked on with scored rotors, I have always
just replaced them, the rotors that is. ;-)

Disc brake work is probably the easiest and highest-profit work that can
be done on a used car.
It amazes me what they charge just to put new pads on. One bolt, flip
that caliper up and secure it, replace the pads, drop it back down and
tighten the bolt, making sure to grease it first.

If he can remove the rotors on his car, he can also do your his pads and
rotors, at least on the front. The rear calipers that adjust for the
e-brake are a little more work, but it is still a very easy job.

Of course, he might not want to do it himself, which I can also
understand very well. Nothing much more frustrating sometimes for me
than working on cars and computers.

Pat
pltrgyst - 10 May 2008 04:53 GMT
>It amazes me what they charge just to put new pads on. One bolt, flip
>that caliper up and secure it, replace the pads, drop it back down...

...and at this point you hear a "thunk" as the edges of the pads hit the edge of
the rotor, possibly damaging the new pads.  

Not to mention the fact that you didn't even check the seals while you were in
there.

If I maintained my FF like that, I'd probably be dead now.  8;)

-- Larry (picky, picky...)
pws - 10 May 2008 05:38 GMT
> ...and at this point you hear a "thunk" as the edges of the pads hit the edge of
> the rotor, possibly damaging the new pads.  
[quoted text clipped - 5 lines]
>  
> -- Larry (picky, picky...)

If you really want to be picky, you should also mention checking the
brake fluid level to make sure it doesn't run out of the master cylinder
while spreading the caliper pistons to make room for the new pads to fit
over the rotors.

I actually check for brake fluid seepage at the caliper seals every time
I replace the brake fluid and grease the slider pins, which is much more
often than the pads get serviced.
Still, I should have mentioned it since it also gets done at pad changes.

Another thing that I do is check to make sure that my stainless brake
lines are secure after Lanny got me all paranoid about them coming
loose. ;-)

What is your FF?

Back to my late-night spark plugs and air filter maintenance......

Pat
pltrgyst - 10 May 2008 17:49 GMT
>> ...and at this point you hear a "thunk" as the edges of the pads hit the edge of
>> the rotor, possibly damaging the new pads.  
[quoted text clipped - 3 lines]
>while spreading the caliper pistons to make room for the new pads to fit
>over the rotors.

That was exactly what I was getting at. I think a piston/pad spreader (an "X" of
aluminum, about nine inches long, with a hand-turned bolt for spreading) may be
the most worthwhile single purpose tool I've ever owned.

>I actually check for brake fluid seepage at the caliper seals every time
>I replace the brake fluid and grease the slider pins, which is much more
>often than the pads get serviced.
>Still, I should have mentioned it since it also gets done at pad changes.

Yup -- good advice for the OP.

>What is your FF?

'72 Elden Mk 10, 75 Lola 342C. Was, actually -- gone now, in preparation for
retirement. 8;(

-- Larry
miker - 12 May 2008 12:44 GMT
> That was exactly what I was getting at. I think a piston/pad spreader (an "X" of
> aluminum, about nine inches long, with a hand-turned bolt for spreading) may be
> the most worthwhile single purpose tool I've ever owned.

Good idea, I'll have to make one of those. On bikes I've always been able to
just put a chunk of aluminum over the piston and squeeze it in by hand, I
assume cars are harder.

miker
Lanny Chambers - 12 May 2008 15:24 GMT
> > That was exactly what I was getting at. I think a piston/pad spreader (an
> "X" of
[quoted text clipped - 5 lines]
> just put a chunk of aluminum over the piston and squeeze it in by hand, I
> assume cars are harder.

Remember that on the rear, you'll need to back off the adjuster first.

Signature

Lanny Chambers
St. Louis, MO
'94C


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