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Car Forum / Mazda / Mazda Miata / May 2004

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Miata se 2002 problems

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Helen Heller - 18 Apr 2004 23:52 GMT
I traded in my beloved 91 racing green se in last year on a yellow
mica 02 Miata.  It looks lovely.  But I've picked up some anomalies.
When I spoke to the dealership they couldn't find anything wrong--and
I do think they tried, they're a good bunch.  These are the problems.
I wonder if anyone else has noticed them.

- When shifting into 3rd gear on starting, at 2700 revs or so I get a
kick--a kind of oomph as if I floored the accelerator which I didn't.
It does this once and then seems to settle down.

- The clutch release point is inconstant.  Most of the time it's
fine.  sometimes it seems to shift, so I'm over-revving when I change.

- In first gear the clutch feels like it's slipping sometimes

- (Really weird) The audio system volume is inconstant as well.  It
goes quieter when I cut the speed.

All this sounds like an inconsistant gas flow or something.

I know there is a 'variable flow gasket' or some such on the engine.
I wonder if mine is faulty.

(I've driven shift since I learned to drive illegally when I was 13
years old.  I've never ever burnt out a clutch.  Honest, I've never
had these problems before.)
Col: - 19 Apr 2004 00:43 GMT
>I traded in my beloved 91 racing green se in last year on a yellow
>mica 02 Miata.  It looks lovely.  But I've picked up some anomalies.
[quoted text clipped - 13 lines]
> - (Really weird) The audio system volume is inconstant as well.  It
>goes quieter when I cut the speed.

Sounds like electrical problems

>All this sounds like an inconsistant gas flow or something.

What brand of Audio system is it. I wasn't aware they has petrol powered audio
systems ..
as well.
>I know there is a 'variable flow gasket' or some such on the engine.
>I wonder if mine is faulty.
>
>(I've driven shift since I learned to drive illegally when I was 13
>years old.  I've never ever burnt out a clutch.  Honest, I've never
>had these problems before.)

Signature

Col

Col's law.
Thinly sliced cabbage..

SFK - 19 Apr 2004 01:26 GMT
I don't have any of those problems with my 2002SE except the sound system --
its designed to adjust the volume as the ambient noise level changes.  I
assume it does this based on engine speed.  The feature can be adjusted
through 6 different levels, and it can also be turned off.

> I traded in my beloved 91 racing green se in last year on a yellow
> mica 02 Miata.  It looks lovely.  But I've picked up some anomalies.
[quoted text clipped - 22 lines]
> years old.  I've never ever burnt out a clutch.  Honest, I've never
> had these problems before.)
a - 19 Apr 2004 17:03 GMT
The OEM Bose 6 disc changer that came on the SE has a speed sensitive
volume mode. By pushing the right knob you will be able to set the mode
(Top Up 1-3 and Top Dwn 1-3) or turn it off.
-Rod

> I traded in my beloved 91 racing green se in last year on a yellow
> mica 02 Miata.  It looks lovely.  But I've picked up some anomalies.
[quoted text clipped - 22 lines]
> years old.  I've never ever burnt out a clutch.  Honest, I've never
> had these problems before.)
Joe - 20 Apr 2004 12:05 GMT
> ...
>  - The clutch release point is inconstant.  Most of the time it's
> fine.  sometimes it seems to shift, so I'm over-revving when I change.

Running the A/C has this effect for me.  I always turn off the A/C as
I enter an area that will require shifting.

Yah... I learned to drive in Dad's manual '76 Scout with the slant 4,
eventually graduating to my own very rough '66 Chevy with a 283 V8
(primer red!).  They drove a bit different than the Miata.

Oh BTW, there is a rev limitter, so you can't over rev a Miata :-)).

Joe
Hank Barta - 20 Apr 2004 22:02 GMT
> Oh BTW, there is a rev limitter, so you can't over rev a Miata :-)).

   You can, but you have to work at it. If you downshift to too low
   a gear for the speed of the car, you can over rev it and the rev
   limiter won't help.
Helen Heller - 22 Apr 2004 04:01 GMT
Thanks for the info on the radio...I should have read the handbook
better!

As for the crazy gearshift:  the car really labors when the a/c is on.
I understand that.  The car doesn't have emough power for the a/c not
to be a drag on it.  However when the car first starts I almost never
get a smooth change in the lower gears.  First gear is a real
adventure in clunkiness.  I've tried giving it more gas, I've tried
giving it less gas.  Sometimes it's smooth, sometimes it clunks like
the prewar Standard 8 that I learned to drive on.  Sometimes the
clutch seems to slip and there's a perceptible lag between the clutch
engaging and the accelerator kicking in--again especially in first
gear.  I've had it checked.  The guys at the dealership say it's fine
and every diagnostic checks out.  I think this problem is down to the
variable power thingy that the car comes equipped with.  It's supposed
to smooth the ride down and adjust to driving conditions.  Well either
it's not working or something else isn't.  I know there's a huge
difference between the '91 Miata and this car.  This one has all kinds
of computers and checks and balances.  Fine.  I wish I'd never traded
that beauty in.  This car is really making me crazy.  I'm starting to
think I should have gone for a Mini this time around.
Zeno - 22 Apr 2004 12:04 GMT
Have the dealer check the clutch per the below bulletin and replace it
under warranty.

http://www.miata.net/garage/tsb/sb05-001.03.html
Vlad - 22 Apr 2004 16:43 GMT
> Thanks for the info on the radio...I should have read the handbook
> better!

> As for the crazy gearshift:  the car really labors when the a/c is on.
>  I understand that.  The car doesn't have emough power for the a/c not
[quoted text clipped - 14 lines]
> that beauty in.  This car is really making me crazy.  I'm starting to
> think I should have gone for a Mini this time around.

I have a 2001 se, and it possesses similar to yours problems with the
transmission. I replaced the clutch (there is a TSB for that), and it
was OK for a while, for another 10K or so. Now the problem is back again.
Instead of enjoying the shifting this car makes me concentrate on it, and
I personally think, that Mazda eventually screwed up the most important
part of the car. I think of dumping it next year and replace with S2000.
I heard that installing an after market clutch might help to cure the
problem 'though.

MINI is a front wheel drive car, it might be good, but it is different.

Vlad
Helen Heller - 23 Apr 2004 02:16 GMT
Thank you so much for that TSB.  I'm calling my dealership tomorrow.
That is exactly the problem I'm having and it's driving me wild.
You're right, you have to concentrate every time you shift gear on
this car and it takes away all the joy of driving standard shift.  I
used to pride myself on a satin-smooth change.  Now I can't!

I mentioned the Mini because I really thought about getting one.  The
reason I didn't was because (1) It wasn't a convertible.  (2)  My 91
Miata was the best car I ever had and (3)  I got a Mini Cooper--a real
one!--for my 17th birthday way, way back in the day.  It was a lot of
fun.  But I've been there and done that.

Chances are I won't keep this car nearly as long as I kept the other
one.  What a shame!

> > Thanks for the info on the radio...I should have read the handbook
> > better!
[quoted text clipped - 30 lines]
>
> Vlad
KIP - 23 Apr 2004 16:38 GMT
> Thank you so much for that TSB.  I'm calling my dealership tomorrow.
> That is exactly the problem I'm having and it's driving me wild.
> You're right, you have to concentrate every time you shift gear on
> this car and it takes away all the joy of driving standard shift.  I
> used to pride myself on a satin-smooth change.  Now I can't!

Good luck with the dealership. Actually in my case they replaced the
clutch without hesitation first time. When the problem reoccurred and
I asked them to fix it again, they were unable to reproduce it.

> I mentioned the Mini because I really thought about getting one.  The
> reason I didn't was because (1) It wasn't a convertible.  (2)  My 91
> Miata was the best car I ever had and (3)  I got a Mini Cooper--a real
> one!--for my 17th birthday way, way back in the day.  It was a lot of
> fun.  But I've been there and done that.

> Chances are I won't keep this car nearly as long as I kept the other
> one.  What a shame!

The car is not bad, in fact it is very good, just a little annoying
problem with the transmission, that's all. I just happened not to like
the car anymore, must've grown out of it;)

Vlad

> > > Thanks for the info on the radio...I should have read the handbook
> > > better!
[quoted text clipped - 30 lines]
> >
> > Vlad
Leon van Dommelen - 25 Apr 2004 23:46 GMT
I too have trouble with the clutch after the dealer replaced it.
I have driven manuals all my life and I have never had a car with
a clutch that would randomly grab like this.

As I noted here before, most likely Ford Management found a clutch
plate material that is "just as good" for several pennies less.
"A few pennies add up to real money if you multiply it by 10,000
Miatas!"  Of course, it is unlikely that Ford Management have ever
driven a nonautomatic in their live, so if the clutch material lasts
the warranty period, all seems fine to them.

I am sure the share holders admire Ford Management's cost cutting.
The trick is to be on the next rung of the corporate ladder when
the effect on customer loyalty becomes visible, so that the guy/girl
who replaces you can take the blame for that.

I may just have an independent shop I used before replace the clutch
again.  It is driving me crazy enough to deal with having my only
car in the shop once more.

Leon

>> Thank you so much for that TSB.  I'm calling my dealership tomorrow.
>> That is exactly the problem I'm having and it's driving me wild.
[quoted text clipped - 55 lines]
>> >
>> > Vlad

Signature

Leon van Dommelen :)    Bozo, the White 96 Sebring Miata .)
 To reply to me, the word Miata must be in the subject.
                 EXIT THE INTERSTATES       (Jamie Jensen)

Helen Heller - 27 Apr 2004 15:49 GMT
You guys have been incredibly helpful.  Thanks!  I'm taking the car in
next week.  I am really peeved that my dealership didn't point out
this TSB when I started complaining about clutch problems.  If the new
clutch doesn't fix it I don't see how my own mechanic can.  So if it
still doesn't work I guess I'll drive it until I can't stand to drive
it any longer and then I will not get another Miata.

This breaks my heart as that 91SE was hands down the best car I have
ever owned.

Are there any other TSBs I should know about?  (I just found out there
was a recall on the foglights for this vehicle...)
Thomas Misek - 27 Apr 2004 18:13 GMT
Take a look at http://www.miata.net/garage/tsb/index.html for a listing of
all TSB's.

I have had a few things corrected in my 2001 and found that it really help
to have a printed TSB in hand when I walk into the dealer.

> Are there any other TSBs I should know about?  (I just found out there
> was a recall on the foglights for this vehicle...)
Helen Heller - 25 May 2004 00:01 GMT
Thanks all of you.  I got my clutch changed and the car is much better.
Leon van Dommelen - 26 May 2004 03:55 GMT
>Thanks all of you.  I got my clutch changed and the car is much better.

I too had clutch shudder on my 96 after the dealer replaced the clutch, and
generally lousy shifting.  It too was solved by having an independent shop
replace the clutch again.  (They also refinished the flywheel.)  I made sure
to tell them *not* to get a Mazda kit.

I wonder how much money Ford management saved with replacing the clutch
friction material with a just-as-good cheaper material.  Must have been at
least a dollar per clutch, not?  Could surely not have been as little as 10
pennies?

As far as other recent problems:  sound problem may have been the heat shield.
Heat shield seemed OK, not cracked or anything, but some spot welds keeping it
to the down pipe apparently were broken.  Also had a hole cut to allow the wide
band oxygen sensor. A few tactfully placed hose clamps, and as good as new.

No more oil dripping from the lip after oil filter relocation kit taken out
and carefully deposited in garbage can.  Oil consumption is *noticeably* lower,
though there is still some.

Leon

Signature

Leon van Dommelen :)    Bozo, the White 96 Sebring Miata .)
 To reply to me, the word Miata must be in the subject.
                 EXIT THE INTERSTATES       (Jamie Jensen)

 
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