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Car Forum / Mazda / Mazda Cars / September 2005

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Cat Converter Problem???????

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Eddie DeStafney - 30 Aug 2004 18:49 GMT
Hi

 I need to replace my Cat under the car does any one know where I could
locate one Expect from the dealer
I have a 1998 Protege ES 1.8L A/T

  Thanks for any information
Jeffrey Kaplan - 30 Aug 2004 23:41 GMT
Begin  Eddie DeStafney quote:

;   I need to replace my Cat under the car does any one know where I could
; locate one Expect from the dealer

You could try the ASPCA.  Although I think they frown on keeping
animals under cars.

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Notes on Fortress Construction:  5. Self-destruct mechanisms should
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Jonathon - 30 Aug 2004 23:46 GMT
Here are a few places that sell universal cats:
http://www.jcwhitney.com/autoparts/ProductDisplay/c-10101/s-10101/p-222565/media
Code-ZX/appId-385780

http://store.summitracing.com/partdetail.asp?part=CTO-6004&N=120 4294923429
4294921547 303187

You would have to get an exhaust shop to cut out your old one and weld in
this one, probably cost about $30 for that..

> Hi
>
[quoted text clipped - 3 lines]
>
>    Thanks for any information
KWS - 06 Sep 2005 06:28 GMT
I am curious to know why you believe it needs to be changed. Most common
reason seems to be that the insides are falling out and restricting exhaust
flow. Is this the case with yours?

Ken

> Hi
>
[quoted text clipped - 3 lines]
>
>    Thanks for any information
alex - 15 Sep 2005 05:10 GMT
its actually becoming a common problem with the protoge's also the intake
gaskes leak and cause a lean condition so excess amount of fuel is being
dumped into the motor which damages the catalyst and therefore renders it
useless and it will not perform ts job anymore. And the check engine light
will stay on.

>I am curious to know why you believe it needs to be changed. Most common
> reason seems to be that the insides are falling out and restricting
[quoted text clipped - 10 lines]
>>
>>    Thanks for any information
KWS - 16 Sep 2005 05:14 GMT
I am in the process of waiting for a new cat converter to be delivered for
my 2000 Protégé (1.6L). It appears to not be working all that well,
according to the test report the other week when it failed CA emissions
testing.

Of course, I am curious as to why it failed. It clearly does not have it's
guts rattling about;  it merely isn't the little furnace it used to be.
Obviously, I would prefer to not have to replace it again soon (or ever)
once this exercise is complete.

So thanks for the input, Alex. I thought about it a little and decided to
pull one of the spark plugs out and see what it might tell me about the
condition of the mixture. This is a new car for me, so anything I do like
this is total discovery. First plug was really loose. It was a Splitfire
(which, frankly, I think is an example of what happens when marketing folks
get a little too close to the real product). Good news was that the color,
shape, etc was a fairly decent representation of a "good" plug. Second plug
was a something or other....but not a Splitfire. Hmmm. Wonder why? It also
appeared to have good burn characteristics and was in there kind of loose.
Third plug, another Splitfire, was probably the most correctly torqued of
the bunch. It also looked good and the final Splitfire required almost zero
torque to get it moving. It also looked OK.

So now there are four, new Densos in there, all happily seated at 15 lb/ft
and lubed with anti-seize from my lifetime supply tube.

I did not do a compression check of the engine, but I am pretty certain,
based on the way it performs, that none of the valves are bad. All in all, I
don't see any evidence that the head is running either rich or lean. Like
the little bear's bed:  it seems just right.

Of course, I still don't know for certain why the converter crapped out. Let
me be careful with that statement:  If the new converter solves the emission
problem, thereby demonstrating that the one I just took out is bad, then I
will not know for certain why the converter failed.

Ken

> its actually becoming a common problem with the protoge's also the intake
> gaskes leak and cause a lean condition so excess amount of fuel is being
[quoted text clipped - 16 lines]
> >>
> >>    Thanks for any information
alex - 16 Sep 2005 05:46 GMT
another simple test that can be conducted for the common problem is to do an
artificial enrichment. What this means is to introduce another course of
fuel to the gasket areas. Buy yourself a good qulaity brake clean product
and spray at the base of the intake where it meets the head and if it makes
a slight increase in rpm the gasket is leaking and has un metered air
entering the engine and therefore will cause a lean condition.

>I am in the process of waiting for a new cat converter to be delivered for
> my 2000 Protégé (1.6L). It appears to not be working all that well,
[quoted text clipped - 62 lines]
>> >>
>> >>    Thanks for any information
KWS - 16 Sep 2005 15:51 GMT
Excellent suggestion, Alex. Thanks!

Ken

> another simple test that can be conducted for the common problem is to do an
> artificial enrichment. What this means is to introduce another course of
[quoted text clipped - 69 lines]
> >> >>
> >> >>    Thanks for any information

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