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Car Forum / Mercedes-Benz Cars / December 2006

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85 mercedes 300td wagon

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cacoagurl66@yahoo.com - 12 Dec 2006 23:38 GMT
Hi,   I have a 85 300 td wagon that we converted about 4 months ago to
run on straight vegetable oil, everything has been fine until the cold
weather set in and things got a little iffy.................So now we
have figured out the problem with the veggie system and now it is
figuring out the diesel system.  So what is happening now is that my
car wont turn over, it acts as if it is out of gas, Iam wondering what
is the symptoms of the injector pump going out,(what can you do at home
to figure that one out), or what is the symptoms of the lift pump going
out.................we have taken the injector cables off the injectors
and tried to start the car and no fuel comes out so it is seeming to
start before the injectors themselves...correct??? making it to be the
injector pump or lift pump???   So if anyone out there has any insight
on this can you PLEASE email me and let me know!!!!

THank you ever so much   Jezi
T.G. Lambach - 13 Dec 2006 01:25 GMT
Jezi, you may have "solved the veg oil problem" but the motor doesn't agree.

During the winter #1 diesel is added to #2 diesel in cold areas so the
fuel will flow. (#1 contains some kerosene.) I suspect the veg oil is
now Crisco inside the fuel filters etc. and that's why no fuel is at the
injectors. So all must be set back to its "default" state.

First, if your "cables" are steel pipes, put the steel fuel pipes back
on to the injectors and DON'T over tighten their nuts - these are
compression fittings and over tightening will ruin them. Just firmly
snug and if it leaks make it a bit snugger until it no longer leaks.
Think, about 10 ft lbs, not more. But if your "cables" are, in fact,
electric wires see paragraph about glow plug relay below.

There's a hand primer pump down at the small clear plastic, secondary
fuel filter. It sticks up and has a black plastic cap that unscrews so
you can pump it (wear latex gloves). Pump a bit and watch the clear
plastic fuel lines for bubbles, or any movement of the fuel in them. The
clear plastic secondary filter element ought to be the color of wet
wood. If it's very dark it probably ought to be changed. The fuel also
goes through a primary spin on metal filter that's behind (aft) of the
power steering pump. Replace it too if the secondary filter is
questionable. Then pump, pump, pump the hand primer to move fuel to and
fill these two filters until all air bubbles have been expelled back to
the fuel tank.

Alternatively, you may have to direct an electric space heater (not a
torch) at the lower left side of the motor to liquefy the fuel inside
the filters and injection pump. Plus hand priming.

Finally, on the left fender is the glow plug relay. It has a black
plastic cover that slides UPward to reveal an 80 amp fuse a/k/a fusible
link. It should be intact, if it's not the motor will not start, period.
You ought to carry a spare link, they cost about $1 at M-B dealer or on
line.

Starting diesels in very cold weather, especially worn ones, is
difficult using diesel fuel so don't try to push the envelope with the
veg unless you absolutely KNOW that it won't gel at your location's
overnight temps. Base winter case ought to be diesel unless you KNOW the
veg will flow.
cacoagurl66@yahoo.com - 13 Dec 2006 02:06 GMT
Thank you for your response,   I havent ran my car on veggie oil in
about a month so it should all be out of the fuel system and both
diesel and veggie have their own filters which all have been changed.
Before the car got into the current situation, I would be driving in
diesel and it seemed mostly when going up inclines it would start to
lose power and that was off and on and we checked the strainer in the
diesel tank and that was fine but then after that I was driving right
out of my house and the car finally died..............Do you know how
to check the injector pump or would you have another idea of what may
be going on??
Would pumping the hand pump, pump out fuel through the injector tube,
cause the car doesnt seem to be doing that??
Thank you again..............Jezi
> Jezi, you may have "solved the veg oil problem" but the motor doesn't agree.
>
[quoted text clipped - 37 lines]
> overnight temps. Base winter case ought to be diesel unless you KNOW the
> veg will flow.
T.G. Lambach - 13 Dec 2006 02:35 GMT
OK, I understand the problem.

Don't mess with the injection pump!!! It's NOT the problem.

Your car exhibits a classic case of fuel starvation - replace both fuel
filters and it should be fine. Bio100 loosens all the old deposits and
dumps them into the fuel filters so your new fuel filters may now be
clogged.

The secondary filter is the small clear plastic one down below the
injection pump, next to the hand primer pump which you'll soon learn to use.

The primary filter is a metal "spin-on" filter aft of the power steering
pump - follow the fuel line to it. Its open end is UP so we see its side
and bottom.

Wear gloves, replace these two filters and prime the fuel system - that
means pumping the hand pump until there are no air bubbles in the
plastic fuel lines. The motor will start with some difficulty as you
can't expel the air from the injectors only the motor can do that so
FLOOR it while cranking to increase the fuel flow and let off once the
motor fires and begins to run.

Buy two extra fuel filters, you may need to do this exercise again.
cacoagurl66@yahoo.com - 13 Dec 2006 03:02 GMT
We did change the filters, both of them and even put a new bosch hand
primer pump on it cause the old screw on one was leaking and my car
wont start, it is acting as if its out of gas. We have had this car for
about 5 years and it has never given us any trouble, we have ALWAYS
kept it well maintained and this one has us stumped cause it has all
the symptoms of  everything youve brought up but none of that has
worked.   Thats why we have gone to the injection pump or lift
pump..............thanks again
> OK, I understand the problem.
>
[quoted text clipped - 20 lines]
>
> Buy two extra fuel filters, you may need to do this exercise again.
T.G. Lambach - 13 Dec 2006 04:06 GMT
The way to check the fuel flow is to open the fuel connection to the
injection pump - crack it loose, don't take it apart - and crank the
motor. If reasonable amounts of fuel spill out of the loose connection
the filters are OK and the problem is within the Injection Pump, if not
investigate the fuel pump by loosening its connections before and after
and the cursed filters etc. until you find the blockage.
T.G. Lambach - 13 Dec 2006 04:13 GMT
One additional thought. Inside the Injection Pump is a vacuum powered
shut down device (a bellows) that pulls the fuel rack to OFF when the
key is so turned. Usually, the motor won't stop when these fail. It
could be that this device is hanging and not allowing the motor to
start. There's a brown vacuum line connected to the device (located on
the aft end of the injection pump) - pull that vacuum line off and see
if the motor will start. Note that you will then need to manually stop
the motor by pressing the STOP lever on the throttle linkage.
cacoagurl66@yahoo.com - 13 Dec 2006 16:25 GMT
Ok so as soon as my man gets home later today we will try these
suggestions, Iam so hoping that it is not the injection pump, that is a
pricy part!! And I also know that the injection pump doesnt go out that
easily so Iam trying to be optimistic.  I will write you later this
evening on the results..................Thank you for all your time
Jezi
> One additional thought. Inside the Injection Pump is a vacuum powered
> shut down device (a bellows) that pulls the fuel rack to OFF when the
[quoted text clipped - 4 lines]
> if the motor will start. Note that you will then need to manually stop
> the motor by pressing the STOP lever on the throttle linkage.
Tiger - 13 Dec 2006 04:19 GMT
Do you have a vege system installed? If so, I heard there was problem with
earlier fuel switch valve that the seals fails and allow mixing. or simply
plugs up...
Karl - 13 Dec 2006 14:15 GMT
Everyone is forgetting about the 3rd fuel filter!!
It is screwed into the bottom of the fuel tank. Part number 110-470-04-86.
It is as fine a mesh as the pre-filter.   #56 here:
http://www.detali.ru/cat/oem_mb2.asp?TP=1&F=123193&M=617%2E952&GA=722%2E120315&C
T=F&cat=318&SID=47&SGR=015&SGN=01


> OK, I understand the problem.
>
[quoted text clipped - 20 lines]
>
> Buy two extra fuel filters, you may need to do this exercise again.
cacoagurl66@yahoo.com - 13 Dec 2006 16:30 GMT
> Everyone is forgetting about the 3rd fuel filter!!
> It is screwed into the bottom of the fuel tank. Part number 110-470-04-86.
[quoted text clipped - 25 lines]
> >
> > Buy two extra fuel filters, you may need to do this exercise again.
T.G. Lambach - 13 Dec 2006 17:58 GMT
Early on -----

and on and we checked the strainer in the
diesel tank and that was fine but then after that I was driving right
out of my house and the car finally died

I don't know how one "checks" the strainer with fuel in the tank but
they know there is one!
cacoagurl66@yahoo.com - 13 Dec 2006 23:05 GMT
Yes we do know about the 3rd filter if you were to read in my earlier
posts you would see that................I said we checked it, meaning
with a empty fuel tank and actually getting inside the tank itself and
that filter was fine................thanks anyway
> Everyone is forgetting about the 3rd fuel filter!!
> It is screwed into the bottom of the fuel tank. Part number 110-470-04-86.
[quoted text clipped - 25 lines]
> >
> > Buy two extra fuel filters, you may need to do this exercise again.
Tom Plunket - 15 Dec 2006 17:50 GMT
> Wear gloves, replace these two filters and prime the fuel system - that
> means pumping the hand pump until there are no air bubbles in the
> plastic fuel lines.

Ok when I did my TD I encountered some stuff that I want to ask y'all
about.

1) The (CD-based) shop manual says to loosen the screw that connects the
spin-on filter with the injectors (I guess that's where it's going), and
then pump the pump 'til fuel comes out free of bubbles.  Is loosening
this screw necessary?  (I did not loosen it.)

2) It seems like I had to pump it like 500,000 times.  Literally, it was
maybe a half-hour of pumping?

3) While pumping, fuel would spray out around the pump while I was
pumping.  Is this normal, or does this indicate that I need a new pump?
Could I get by with just the hand pump part, or would I need to replace
the whole fuel pump entirely, at 10x the cost (ugh)?

Car runs fine now, although I do have that persistent air-in-fuel
problem that I'm now thinking that new fuel lines may solve.

thx,
-tom!

--
Tiger - 15 Dec 2006 20:52 GMT
That leaks around the pump is not normal and is the problem. You can just
change that pump... use the undersink basin wrench available at your local
home center in plumbing department to remove that pump.
cacoagurl66@yahoo.com - 16 Dec 2006 17:07 GMT
hello, thanks for all the responses ,my wife has been helping me while
i am at work.i cant get this car started! so i thought i would try to
desrcribe the problem one last time, instead of trying to tell her what
to post. the problem started out intermediatly usually when power was
needed for a hill or mountain.i changed the filters ,the problem was
still there.then i checked the strainer in the fuel tank,it looked
fine,though i dont understand how it works since its not having fuel
sucked trough it, it just "sits" in the middle of the tank.after
checking the strainer i got it started,a little rough at first but it
seemrd to clear up.my wife took of in the car and thats when it finally
broke down and would not start.(her drive is going up a mountain right
away) i noticed the hand pump had been leaking,thought maybe it could
have been suking in air?i replaced it with a  a bosch hand pump. i then
noticed a small amount of black stuff in the clear filter,not enough to
cause a problem though.i changed the filters once again thinking it
finally quit because of something i did when i checked
strainer.(stirred up some junk in tank?)now i cant seem to get the
system bled ,if i can get any fuel to pump through the pump into a cup
its bubbly and not just fuel.i have pumped and pumped and pumped mostly
getting nothing. i  have tried turning over the engine with the line
into the injector pump  cracked and  get nothing. i have blown air
through feed and return lines and i hear bubbling in the tank. i got
another hand pump but have not tried it yet,are the things known for
being defective?i also just noticed that the rubber return line at tank
looks collapsed, its not the feed line though,maybe using biodiesel has
caused some lines to weaken.will replace these when my wife comes home
with parts.this is my last ditch effort before i give up! any more
ideas ,thank you for your time!!!!!!!!!!!!!!!!! also would like to know
of a good repair manual.
Tom Plunket - 20 Dec 2006 01:32 GMT
cacoagurl66 wrote:

> i also just noticed that the rubber return line at tank looks collapsed,
> its not the feed line though,maybe using biodiesel has caused some lines
> to weaken.will replace these when my wife comes home with parts.

It would be easier to read your posts if you used traditional spacing
after punctuation and proper capitalization.

Anyway, yes, biodiesel and vegetable oil eat rubber.  If you're going to
replace the hoses anyway, get some Viton ones.  Google will give it up
for you.  There is at least one place which sells all of the hoses you
need already cut to length, although I have been meaning to ask them if
there are meaningful differences between the wagon and the sedan when it
comes to the attachment to the fuel tank.

> any more ideas ,thank you for your time!!!!!!!!!!!!!!!!! also would like
> to know of a good repair manual.

The manuals are on CD.

http://www.performanceproducts4benz.com/productpage.aspx?pid=104115&name=Mercede
s-Benz+Repair+CD+%26+DVD


While their site says they don't have them, their catalog says they do
and they're $39.  Otherwise, you can get 'em from a place called Bentley
Publishers for $99.  Unfortunately, searching for them on Google is an
act of futility.

Good luck,

-tom!

--
heav - 13 Dec 2006 23:11 GMT
I have a 1982 300TDT (station wagon).

I have been having a hard time getting it to start in even slightly
cool weather since our fuel dealers here in California were forced by
regulation to switch to ultra low sulfur diesel.  Everyone says that
has nothing to do with my car not starting, but I have been going
thorugh all the other possiblities with little success.  I first
noticed the problem last summer after parking the car overnight in the
High Sierra at about 7,000 feet.  In the morning I had to crank the
motor for a long time, like it was 15 F, but it was only about 40 F.
Now that it is winter and the morning temps are in the 20s F I can
sometimes get the car to start if I had a block heater on all night,
but today it would not start at all.  The new fuel tends to flood the
engine and then I need a tow to about 50 mph and drop it in low to get
it to start.

I have replaced the filters.  (but I had cracked a line and made sure
that there were bursts of fuel when I turned the motor over.  I have
also replaced the glow plugs.  I just ordered a new glow plug relay
from Bosch that keeps the glow plugs energized for three minutes after
the engine starts.  Maybe that will help.

I use 2 oz of automatic transmission fluid and 3 oz of Power Service
brand diesel additive for lubricity, centane boost and anti gelling.

I also bought a new Sears DieHard International battery, but I still
have trouble getting the motor to start with the new fuel.  I bought a
tank of low sulfur, the old stuff, on the Navajo reservation last month
and the next morning my started fine even with frost on the windows and
the grass.  That afternoon I filled up with ultra low sulfur diesel in
Moab and the next morning it was 42 and I could not get my car to
start.  I had to have someone come from a serivice station and give me
a jump start and run a hair dryer under the hood for two hours warming
up the injection pump and lines.

I live in Easten California, and our fuel all comes from the L.A. basin
and is mixed for their conditions.

> Hi,   I have a 85 300 td wagon that we converted about 4 months ago to
> run on straight vegetable oil, everything has been fine until the cold
[quoted text clipped - 11 lines]
>
> THank you ever so much   Jezi
Tiger - 14 Dec 2006 02:28 GMT
When is the last time you had your valves adjusted? This is most likely to
be your cause...it must be done yearly. How is your compression readings?
Richard Sexton - 14 Dec 2006 06:28 GMT
You need new glow plugs.

    http://articles.mbz.org/engine/diesel/plugs/

Signature

  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

Gonebush - 14 Dec 2006 08:51 GMT
> You need new glow plugs.
>
>     http://articles.mbz.org/engine/diesel/plugs/

Thanks for the link, Richard. Very helpful.

But crikey, where has that engine been?! It's filthy (if you don't mind
my saying so)  ; )

Euan
CHCH
NZ
Richard Sexton - 14 Dec 2006 14:15 GMT
>> You need new glow plugs.
>>
[quoted text clipped - 4 lines]
>But crikey, where has that engine been?! It's filthy (if you don't mind
>my saying so)  ; )

We have salt on the roads here which makes them look awful. I wasn't
going to clean it in Februrary when it was -30C. It cleans up fine.

Keep in mind it's got 500,000 miles on it too.

Signature

  Need Mercedes parts?   http://parts.mbz.org
Richard Sexton       | Mercedes stuff: http://mbz.org
1970 280SE, 72 280SE | Home pages: http://rs79.vrx.net
633CSi 250SE/C 300SD | http://aquaria.net http://killi.net

Tom Plunket - 15 Dec 2006 17:57 GMT
> I have been having a hard time getting it to start in even slightly
> cool weather since our fuel dealers here in California were forced by
> regulation to switch to ultra low sulfur diesel.

I've been running a ~30% mix of soybean oil in my '79, and it's been
starting up every morning even with frost in the air and on the glass. I
get the oil from Costco for about $13 for the 35# (~4.6 gallon) jug, and
pour it in right before filling up at the pump, and I usually fill when
I'm at 1/4 tank.  Mind, if you go this route you'll need to change your
fuel filters a couple times in the near-term.

-tom!

--
 
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