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Car Forum / Mercedes-Benz Cars / June 2007

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Electrical Gurus I Need Help- '84 300D

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Diesel Dude - 22 May 2007 17:32 GMT
Help! My 84 300D (Cali car) lost power to the headlights.  I traced
the power and found that there is no 12V+ going to the fuse box for
circuits 11 and 13 (left and right headlights/fog lamps)  When I
jumper a hot lead to the back side of either of those fuse circuits,
the headlights come on (with the dash switch on).  The car had been in
an accident with damage to the right front fender area but everything
is fixed and I cannot see any obvious problems. Does anyone know where
the power to those circuits comes from?  Does 12V go to the headlight
switch first then the fuse box or the other way around?  I suspect the
latter but don't have an electrical diagram.  This problem happened
last year and I searched for the problem.  The lights started working
again without fixing anything (that I was aware of anyway).  I suspect
a loose connections SOMEWHERE.  I am temped to just run a new power
lead to the back side of the fuse box but wanted to query the group
first.  Anyone?
Roland Franzius - 22 May 2007 19:16 GMT
Diesel Dude schrieb:
> Help! My 84 300D (Cali car) lost power to the headlights.  I traced
> the power and found that there is no 12V+ going to the fuse box for
[quoted text clipped - 11 lines]
> lead to the back side of the fuse box but wanted to query the group
> first.  Anyone?

Could be  16A fuse nr 6. The lights are doubly fused. Wiring goes from
battery 30 at the ignition key via general fuse 6 to the wiper/turn
signal switch and then to the lamp switch. After this switch the
different lamp units are separately fused again. The wiper motor
working? (reading a diagram of W123 280E '82)

Signature

Roland Franzius

weelliott@gmail.com - 23 May 2007 14:20 GMT
...> Wiring goes from
> battery 30 at the ignition key via general fuse 6 to the wiper/turn
> signal switch and then to the lamp switch. After this switch the
> different lamp units are separately fused again. The wiper motor
> working? (reading a diagram of W123 280E '82)

I don't mean to hijack this thread-so please just give a quick reply,
and we will leave the topic alone, but by the above reply I woudl be
under the impression that the ignition needs to be on for the
headlights to be on. Perhaps even that turning the wipers on will turn
the lights on? This is not the case with my car. Is that wrong? I have
noticed that there is no buzzer to warn me that I am leaving my lights
on. I've considered installing a relay that will shut my lights off
once the ignition is off, but have not gotten around to it.
Incidentally, I am talking about an 84 300D.

Bill
Roland Franzius - 23 May 2007 17:26 GMT
weelliott@gmail.com schrieb:
> ...> Wiring goes from
>> battery 30 at the ignition key via general fuse 6 to the wiper/turn
[quoted text clipped - 7 lines]
> headlights to be on. Perhaps even that turning the wipers on will turn
> the lights on? This is not the case with my car. Is that wrong?

No. I didnt read the diagram quite correctly.

In the W123 280E '82 diagram the headlights full beam get current via
fuse 1, 3, the low beam via fuse 11,13 and are switched over with the
combi lever switch. Backwards from the combi switch there are two
different circuits for normal high and low and high beam warning signal.
The high beam warning toghether with the wiper goes via fuse 6 to 15 R
battery via ignition key. The low beam lamp connects directly to the
lamp turn-switch 56 which connects directly to battery 30.  Fog front
lights go to turn-switch N pull position, the other contact NSF to fuse
5 and then to turn-switch 30-battery.

> I have
> noticed that there is no buzzer to warn me that I am leaving my lights
> on. I've considered installing a relay that will shut my lights off
> once the ignition is off, but have not gotten around to it.
> Incidentally, I am talking about an 84 300D.

Could be the buzzer in the dash, a one way switch diode between dash
lamps dimmer and buzzer at 58, the buzzer door open switch or the
ceiling lamp switch.

Signature

Roland Franzius

Diesel Dude - 24 May 2007 19:40 GMT
OK, I'm still at a loss on this problem.  I probably need the actual
wiring diagram for my model.  Anyone have one for an '84 300D?  So, is
this correct?
Power goes from battery to ignition key then to the headlight switch
then to the fuse circuits and finally to the headlights?  Weird if
true.

I really need to isolate this problem soon as the car is used as a
daily driver.  Since the problem occurred previously then disappeared
and now it's back, I don't think a blown fuse is the problem and since
I back fed the circuit and it worked, I just need to know where
circuit 11 and 13 are taking power from.  I worry about back feeding
the power and creating other problems.

The wipers work correctly.  The headlights will come on with hi/low
stem pulled and ignition on.  Park lights work properly as well.  Just
no headlights.

> Could be  16A fuse nr 6. The lights are doubly fused. Wiring goes from
> battery 30 at the ignition key via general fuse 6 to the wiper/turn
[quoted text clipped - 5 lines]
>
> Roland Franzius
Tiger - 24 May 2007 21:54 GMT
No... everything is done through relay because otherwise that one ignitions
wire would be as thick as battery cable wire.

Ignition switch would then go to overload relay to switch other ciruit
live... headlight switch would trigger the relay to turn on headlight and so
forth. Everything is done through relay
Diesel Dude - 24 May 2007 22:53 GMT
Ok, so I need to check for relay(s) not working?  Where is the
headlight relay located for my model?  Under hood or dash?  Any tips
for checking these things?
Thanks

> No... everything is done through relay because otherwise that one ignitions
> wire would be as thick as battery cable wire.
>
> Ignition switch would then go to overload relay to switch other ciruit
> live... headlight switch would trigger the relay to turn on headlight and so
> forth. Everything is done through relay
Tiger - 25 May 2007 00:22 GMT
It should be in the fuse box... most are in there. I am just not sure where
on W123... I know W124 and W126 are in the fusebox.
roland franzius - 25 May 2007 07:40 GMT
> It should be in the fuse box... most are in there. I am just not sure where
> on W123... I know W124 and W126 are in the fusebox.

The W123 has no relais for lights.

Signature

Roland Franzius

Tiger - 25 May 2007 14:18 GMT
Then it must be the headlight switch itself or simply bad fuse... pull out
the fuse and check if it is corroded... Don't just look while fuse is in
place. MB fuses are notorious for looking okay while it is not.
Karl - 25 May 2007 19:55 GMT
MB headlight switches are damn near bulletproof.

99.9% of the time, it is a bad combi switch.

Replace the turn sign switch.

> Then it must be the headlight switch itself or simply bad fuse... pull out
> the fuse and check if it is corroded... Don't just look while fuse is in
> place. MB fuses are notorious for looking okay while it is not.
Diesel Dude - 29 May 2007 18:40 GMT
OK, thanks Karl.  I'll be checking that circuit tomorrow.  Are these
switches easy to replace?  Can I get one from after market dealers or
do I have to go to MB direct?
Cheers

> MB headlight switches are damn near bulletproof.
>
> 99.9% of the time, it is a bad combi switch.
>
> Replace the turn sign switch.
Karl - 30 May 2007 02:28 GMT
Go here http://www.importeccatalog.com/ and put 005 545 4124
in part number search.

> OK, thanks Karl.  I'll be checking that circuit tomorrow.  Are these
> switches easy to replace?  Can I get one from after market dealers or
[quoted text clipped - 6 lines]
> >
> > Replace the turn sign switch.
Diesel Dude - 30 May 2007 22:58 GMT
Karl, you were right on the money.  I traced circuit 56 from the
headlight switch to the combination switch on the column.  Sure enough
that wire had become unsoldered at the combination switch and couldn't
complete the circuit.  It was a bit burnt from arcing but I cleaned it
up a bit and just resoldered it. Low and behold the lights work
again.  If it acts up again I'll buy the new switch ($100.) Thanks
very much for your help.

> Go herehttp://www.importeccatalog.com/and put 005 545 4124
> in part number search.
[quoted text clipped - 9 lines]
>
> > > Replace the turn sign switch.
Diesel Dude - 01 Jun 2007 03:35 GMT
Karl, you were right on the money.  I traced circuit 56 from the
headlight switch to the combination switch on the column.  Sure enough
that wire had become unsoldered at the combination switch and couldn't
complete the circuit.  It was a bit burnt from arcing but I cleaned it
up a bit and just resoldered it. Low and behold the lights work
again.  If it acts up again I'll buy the new switch ($100.) Thanks
very much for your help.

> Go herehttp://www.importeccatalog.com/and put 005 545 4124
> in part number search.
[quoted text clipped - 9 lines]
>
> > > Replace the turn sign switch.
Diesel Dude - 01 Jun 2007 03:50 GMT
Karl, you were right on the money.  I traced circuit 56 from the
headlight switch to the combination switch on the column.  Sure enough
that wire had become unsoldered at the combination switch and couldn't
complete the circuit.  It was a bit burnt from arcing but I cleaned it
up a bit and just resoldered it. Low and behold the lights work
again.  If it acts up again I'll buy the new switch ($100.) Thanks
very much for your help.

> Go herehttp://www.importeccatalog.com/and put 005 545 4124
> in part number search.
[quoted text clipped - 9 lines]
>
> > > Replace the turn sign switch.
Roland Franzius - 25 May 2007 15:47 GMT
Diesel Dude schrieb:
> OK, I'm still at a loss on this problem.  I probably need the actual
> wiring diagram for my model.  Anyone have one for an '84 300D?  So, is
> this correct?
> Power goes from battery to ignition key then to the headlight switch
> then to the fuse circuits and finally to the headlights?  Weird if
> true.

All lamps are separately fused so it makes no sense to put a  40tysome
contact switch between the fuses and the lamps.

The wiring is: battery 30 -- 30 lamp switch 56 -- 56 lever switch 56a/b
-- fuse box <== fuses  7,9 high,11,13low == lamps.

If both headlights full and low beam are off there will be a slack joint
at light switch 56 or along the white/yellow cable to the lever switch.
From there on to the fuse box low and high beam 56a/b are separated.
Cable colors are white and yellow.

Main suspect would be a slack joint at contact 56 of the cable connector
at the lever switch inside the steering wheel cover.

Signature

Roland Franzius

Diesel Dude - 25 May 2007 18:12 GMT
Thanks Roland,
I will take a look at those cables and the lever switch for a loose
connection.
This is the information I was looking for.  Do you have a wiring
diagram for this model?
Cheers

> The wiring is: battery 30 -- 30 lamp switch 56 -- 56 lever switch 56a/b
> -- fuse box <== fuses  7,9 high,11,13low == lamps.
[quoted text clipped - 10 lines]
>
> Roland Franzius
Tiger - 22 May 2007 19:17 GMT
Have you checked your overload relay?
aziza - 03 Jun 2007 16:56 GMT
Re: my C200 elegance 1994/95.I am changing both ignition coils.I lost the
wiring diagram.HELP PLEASE [i.e whitch wire goes to which coil terminal ?
(there is 4wires:black,blake + white,and 2 pink+red wires). MUCH OBLIGED.
roland franzius - 03 Jun 2007 17:35 GMT
> Re: my C200 elegance 1994/95.I am changing both ignition coils.I lost the
> wiring diagram.HELP PLEASE [i.e whitch wire goes to which coil terminal ?
> (there is 4wires:black,blake + white,and 2 pink+red wires). MUCH OBLIGED.

The two red/pink wires at 15 are connected to Z3/29 which is contact 15
at the relais module fuse 5 relais/fuse module passenger side (fused
plus battery).

Black white wire is going from coil T1/1 to contact 21, black one from
T1/2 to contact 9 of the motor control HFM unit.

Hope it helps.

Signature

Roland Franzius

aziza - 03 Jun 2007 20:12 GMT
Sorry

What I need is far simpler than what you suggest.

I only need to know how to connect those 4 wires to the terminals (stud
like) connectors, that are physically on the body of the ignition coils.

thanks
aziza - 03 Jun 2007 20:20 GMT
Sorry

What I need is far simpler than what you suggest.

I only need to know how to connect those 4 wires to the terminals (stud
like) connectors, that are physically on the body of the ignition coils.

thanks
aziza - 04 Jun 2007 16:15 GMT
Thank you Roland Franzius.The problem is :the ignition coit terminals are
not marked T/1 and T/2,there is no markings at all !!.So to find out which
is which?.ANY IDEA?.THANK YOU
Roland Franzius - 04 Jun 2007 16:48 GMT
aziza schrieb:
> Thank you Roland Franzius.The problem is :the ignition coit terminals are
> not marked T/1 and T/2,there is no markings at all !!.So to find out which
> is which?.ANY IDEA?.THANK YOU

T1 is front, T2 is back. The jacks are numbered at the small side.
Normally the different length of the cables is giving you the correct
coil.

Signature

Roland Franzius

 
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